{"id":1547,"date":"2018-11-08T04:55:08","date_gmt":"2018-11-08T12:55:08","guid":{"rendered":"http:\/\/exhaustnotes.us\/blog\/?p=1547"},"modified":"2019-02-02T10:20:16","modified_gmt":"2019-02-02T18:20:16","slug":"zeds-not-dead-part-8","status":"publish","type":"post","link":"https:\/\/exhaustnotes.us\/blog\/index.php\/2018\/11\/08\/zeds-not-dead-part-8\/","title":{"rendered":"Zed\u2019s Not Dead: Part 8"},"content":{"rendered":"<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-2560\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/0.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/0.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/0-300x225.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/>Progress has slowed on Zed. I really wanted to start the beast up. The problem is I haven\u2019t figured out the ignition advancer issue yet. My E-buddy Skip sent me two of the things but neither one will work on the 1975 Z1 crankshaft end. I feel bad that Skip is trying to do me a favor and that the poor guy has to keep digging around in his parts stash. It goes to show you: no good deed goes unpunished. I am going to suck it up and buy a new, $159 advancer from <a href=\"https:\/\/www.z1enterprises.com\/\">Z1 Enterprises<\/a>. Hopefully it will be the correct one and fit the crankshaft.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-2561\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/1-1.jpg\" alt=\"\" width=\"640\" height=\"588\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/1-1.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/1-1-300x276.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/><img decoding=\"async\" class=\"aligncenter size-full wp-image-2562\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/2-2.jpg\" alt=\"\" width=\"640\" height=\"640\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/2-2.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/2-2-150x150.jpg 150w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/2-2-300x300.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/>Meanwhile, I\u2019m not ignoring the rest of the bike. Let\u2019s face it, even if the engine is shot I have to get this bike running. The front forks were leaking and contained about 3 ounces of oil between both fork legs. This is down a bit from the 5.7 ounces per leg suggested in my shop manual. I know I said this was not going to be a show bike restoration but I couldn\u2019t bear a future staring at this gouged fork cap bolt so I sanded the thing smooth and gave it a lick of polish. Of course this means that I have to do the other side also.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-2563\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/3-1.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/3-1.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/3-1-300x225.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/>The internals of the forks were covered in sticky black goo, which required a ton of solvent and liberal doses of carb cleaner to cut loose. Then came rags stuffed down the tubes and pushed back and forth using a drill bit extension. The sliders came polished from the factory and since they were preserved under a coat of oil it took no time at all to spiff them up without crossing over to the dreaded Show Bike threshold.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-2564\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/4.jpg\" alt=\"\" width=\"640\" height=\"254\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/4.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/4-300x119.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/>All the fork parts look usable if not perfect. The upper section of the fork tubes that were covered by the headlight brackets is pretty rusty. I\u2019ve polished it off a bit and will lube the rusty areas to prevent further rust. None of the rust will show on the assembled forks but I\u2019ll have to deduct points when the bike is in the Pebble Beach show.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-2565\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/5-1.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/5-1.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/5-1-300x225.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/>The fork sliders are held to the damping rod via this Allen-head bolt. There was a fiber washer to seal in the fork oil but I don\u2019t have any fiber washers. I ended up grinding a copper washer to fit and I only have one of those. Looks like a trip to Harbor Freight is in order to buy their 5090 Copper Washer Warehouse kit.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-2566\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/6.jpg\" alt=\"\" width=\"640\" height=\"480\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/6.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/6-300x225.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/>The clutch actuator was in good shape but dirty and dry. Most of the ones I bought for my old Yamaha had the helix cracked. I suffered along with the cracked helix until Hunter found a new, re-pop part and sent it to me, asking if he could have some of the ones I\u2019d stolen from him in exchange. I have no idea what the old man is on about. This Kawasaki part is much sturdier than the Yamaha part and crack free so that\u2019s one point to Kawasaki in the red-hot clutch actuator wars.<\/p>\n<p>I gave the sprocket\/clutch actuator cover a quick polish. The aluminum on Zed is in great shape. It took about 5 minutes to shine this cover because it was smooth to start with. I\u2019ll let the cover oxidize naturally after the bike is built. I can\u2019t be expected to clean a motorcycle more than once.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-2567\" src=\"http:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/7.jpg\" alt=\"\" width=\"640\" height=\"494\" srcset=\"https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/7.jpg 640w, https:\/\/exhaustnotes.us\/blog\/wp-content\/uploads\/2018\/11\/7-300x232.jpg 300w\" sizes=\"(max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/>I\u2019m placing another big order with <a href=\"https:\/\/www.z1enterprises.com\/\">Z1 Enterprises<\/a> today. They stock a lot of hard-to-find Z1 parts. It\u2019s easier for me to order from one place and if your order is over $200 shipping is free. Who doesn\u2019t blow $200 on bike parts? I don\u2019t like filling out the credit card fields twenty times from a bunch of fly-by-night vendors and Z1E\u2019s prices are in line with eBay sellers and other vintage parts sellers.<\/p>\n<hr \/>\n<p>Want to catch up on the rest of the Z1 resurrection?\u00a0 <a href=\"http:\/\/www.exhaustnotes.us\/Resurrections.html\">Just click here<\/a>!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Progress has slowed on Zed. I really wanted to start the beast up. The problem is I haven\u2019t figured out the ignition advancer issue yet. My E-buddy Skip sent me two of the things but neither one will work on the 1975 Z1 crankshaft end. I feel bad that Skip is trying to do me &hellip; <a href=\"https:\/\/exhaustnotes.us\/blog\/index.php\/2018\/11\/08\/zeds-not-dead-part-8\/\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Zed\u2019s Not Dead: Part 8&#8221;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":true,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[235,96,66],"tags":[214,342,366,329],"class_list":["post-1547","post","type-post","status-publish","format-standard","hentry","category-amazon","category-feel-good-stuff","category-joe-gresh","tag-kawasaki","tag-kawasaki-900","tag-kawasaki-restoration","tag-kawasaki-z1"],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"post_mailing_queue_ids":[],"_links":{"self":[{"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/posts\/1547","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/comments?post=1547"}],"version-history":[{"count":7,"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/posts\/1547\/revisions"}],"predecessor-version":[{"id":2568,"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/posts\/1547\/revisions\/2568"}],"wp:attachment":[{"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/media?parent=1547"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/categories?post=1547"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/exhaustnotes.us\/blog\/index.php\/wp-json\/wp\/v2\/tags?post=1547"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}