Baja Spares

One question I hear a lot from when I’m organizing a tour in Baja is: What spare parts should I bring?  It can get desolate down there, and it makes sense to be prepared.

Well, that’s a great question. The idea is to bring enough things you might need so you don’t get stranded, but to also travel light. You don’t want to get weighed down carrying too much stuff, but you want to have the items you might need.  The simple fact is that most motorcycles today are extremely reliable, so the likelihood of needing a spare part is remote. That said, there are a few things that I always bring.

I used to say getting a flat tire on a motorcycle trip is a relatively rare event.  Unless you’re Joe Gresh. The first time I met Gresh, which was on the CSC Western America Adventure Ride, he told me that he’s “that guy” who usually gets a flat tire.  I kind of blew off that thought when Joe said it, and it slipped further from my mind for most of our Western America adventure.  We had covered roughly 4500 miles of a 5000-mile ride with nary a single flat, but sure enough, Joe got one just north of San Francisco on the way back to So Cal. We limped into an independent cycle shop, with me realizing that Gresh was right.  He was “that guy.”   Won’t happen to me, I thought.  Then I got a flat on the ride across China. Hey, it happens.

So, the deal is this…if you’re running tubeless tires, you’ll need a patch kit and something to put air back in the tire. If you’re running tube tires it gets a bit more complicated: You’ll need an approach for getting the bike off the ground and you’ll need tools to get the deflated wheel and tire off the bike, and then you’ll need tire spoons to get the tire off the wheel. Since both of my current bikes run tube tires, I carry spare tubes and a tire pump. I have a small electric pump that runs off my bike’s battery (you need to start and run the engine while you’re pumping the tire up, or you’ll kill the battery). Since most of us ride bikes that have different front and rear wheels, when I’m traveling with others I’ll usually take the front tube, and one of my friends will take the rear tube.

Next up…the spark plug. I’ve never replaced one on a trip, but I always carry a spare. They’re small. It makes me feel good.

I always carry a throttle cable and a clutch cable. Same deal…I’ve never needed to replace these on the road, but they don’t take up much space.

I bring chain lube with me, but if I forget to bring it, it’s not a big deal. Someone has always just put a quart of oil in their car at every gas station I’ve ever been in, and I can always find an “empty” quart container. Usually there’s enough residual oil in it that I can hold it upside down and get some oil on my chain. But it’s better just to bring along a spray can of chain lube, and you won’t get the back of your bike sprayed with motor oil if you rely on residual oil from someone’s empty oil can.

If I’m going to be out in the boonies (like on a trip through Baja), I’ll bring a spare quart of oil with me, especially if I’m on my TT250.  CG clone motors use a little oil, especially if you push them hard. KLRs have a reputation for being oilers. You know your bike. If it uses oil, better to bring some along rather than having to go look for it.  And on that topic, I check my oil every night when I’m on a long ride. You’d be surprised how many bikes come into dealers with seized engines and no oil in the crankcase.

I bring a spare headlight bulb and a spare taillight bulb. Baja and its topes usually induce a bulb failure about every third trip I make down there.

I bring Sea Foam with me. If my bike starts running rough after I put gas in it, a capful of Sea Foam is just what the doctor ordered. It takes care of any water that might have found its way from the gas pump into your tank.

If I’m riding my RX3, I bring along a spare countershaft sprocket nut. On my first ride in Baja with a bunch of other guys on RX3s, good buddy Justin lost his, and after screwing around for a day or two we ended up having to pay a machine shop to make a custom nut.  If your bike has a part that it occasionally loses, bring a spare. You know your bike better than I do, so do your homework and decide what makes sense to bring along.

A spare master link is a good idea. I’ve never needed one, but I feel better knowing I have one with me.  They take up almost no space.

I always bring an assortment of the small nuts, bolts, and screws that my bike uses. You never know what’s going to vibrate off.   It happens on all bikes.

I always bring a tool kit, but it’s never the tool kit that comes with the bike (if, indeed, your bike even has one). The tools that come with a bike are almost always cheaply made and they often don’t work well. Whenever I get a bike, I’ll put together a collection of sockets, a ratchet, the two or three box end wrenches the bike needs (including those for the axle nut and bolt), a screwdriver with Phillips and blade tips, a small crescent wrench, and whatever Allen wrenches the bike needs. Throw in a set of pliers, a small pair of vise-grips (which can be used as a shift lever in a pinch), a bit of steel wire, and I’m good to go.

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