Salt 8

It seems like tents get larger the more time they spend exposed to sunlight. But the thing is, man, camps were made to be broken. As much as I liked the hot sun, dusty gravel lot and 4-mile walk to the KOA facilities, we had to go.

I’m good with the two days we spent on the salt. I feel like we got a really good idea of the situation and the Southern California Timing Association had their hands full. They didn’t need me prowling around stirring up the troops. The salt was in no mood to be trifled with and we left it to bake and heave, a different salt from a few hours ago and different from that salt in a few more hours.

There’s no good route east from Bonneville except for the hard slog on Interstate 80. From there it’s a long hot day south and the Husky beat out a steady tune all the way to Moab, Utah. The place was an endless parade of tourists, every one one of them healthier than the last. Their bodies were so chiseled they looked like they subsisted solely on finely ground pumice. Their smiles were stretched over perfectly dazzling teeth. I felt like Quasimodo lurching among this mob of Fits.

We swung through Monticello, Utah, a place where 11 years ago me and Hunter left Dave at a motel room with a broken foot and two hamburgers on his night stand. The past days and present days are crashing together on this ride. If you let your mind wander it’s easy to lose track of where you are on the continuum. The hamburger place where we stocked Dave’s nightstand is still there. Maybe Dave is still in that room. 11 years has gone-and-went representing one tiny tremor of time. What happened?

I rode away from Monticello on Godzilla back then. It was a hard pull up the grades.  Sometimes the old two stroke held 55 mph. Now I rip up the same hills with the Husky spinning free. So much air pumping past 500 CC’s of modern 4-strokery. I’d still rather be on Godzilla. You earned a hill with that bike, man.

Tonight we’re giving Switchblade, the panhandler with a pickle, another shot at my ribcage in Window Rock. I wonder when I will be back to remember this place, to remember Switchblade. I wonder what the last place will be?

Get it while you can, boys.

Salt 7

During Bonneville Speed Week enterprising teens set up salt washing stations.

The rough wet salt did not bode well for the speed trials this year. After seeing how the situation unfolded yesterday Mike and I were in no hurry to get out to Bonneville and in fact it was almost 11:00 a.m. before we paid the SCTA man another $20 entrance fee.

The ticket man told us to avoid the start area as it was getting churned up and the competitor’s vehicles were getting stuck. It was kind of a pain because the start area was where we wanted to go. One thing I’ve learned in my short life is that there’s no sense in railing against mushy salt.

My hamburger-stand-at-noon meter told me there were fewer spectators and contestants than yesterday. Bonneville isn’t spectator friendly to start with as the courses are far in the distance. You pay to be surrounded by the ambiance: great things are happening just over the horizon.

The pits are very open, you can go bug the racers all you like. They really seemed to appreciate my helpful suggestions for grabbing that final 1/10 of a mile per hour.

I don’t know why my motorcycle brothers were being so obtuse on the track today. They consistently failed to clear off the course after their run much to the dismay of the hundreds of waiting competitors.

Even without the motorcycle guys gumming up the works wait times between runs stretched to 15 minutes. Multiply that by 100 or more competitors and you start to get at the immensity of the problem caused by Mother Nature shutting down three courses.

Bonneville is one of those events where it’s easier to compete in than spectate. After one really lengthy pause in the action we decided that racing may be over for the day. We headed back to camp feeling ill-used for our $20 entrance fee but it all goes to a good cause: The pursuit of speed.

Unrelated to anyone’s efforts on the salt, one of the bolts holding the luggage rack to the Husqvarna had fallen out somewhere on the trip to Bonneville. I removed the opposite side bolt for a sample and took the thing to Ace Hardware where they had no metric bolts. The next place I tried, CarQuest, had two of the small, 4mm bolts.

As soon as I located the correct bolts I should have known I was in trouble. The Husky uses those captivated-nut type of deals where a threaded nut is crimped into the aluminum frame tube. It gives you something sturdy and steel to screw into.

When the sample bolt was removed the captivated nut became a free range nut and it wandered off into the frame tube. Of course I had no idea any of this was happening.

I kept trying to screw the sample bolt back onto the Husqvarna. The thing would not start. As I became more confused I became more irrational. It was hot, Mike was making suggestions and I was not wanting to hear them: “I just took the bolt out of the F-ing rack minutes ago! Why won’t it start?” Semi-blind from sweat I removed everything off the back of the bike and it became clear that the bolt was never going to thread into the hole because there was nothing to thread into. It was a void, man.

Back to Ace hardware for a $35 drill motor, a $14 drill bit set, and assorted 1/4″-20 bolts and nuts. That bastard rack was going to be secured by any means necessary. I drilled all the way through the frame tube and into the plastic inner fender. Now the longer bolt was slotted through into a locknut on the other side.

This all sounds simple but it took three separate trips to the auto store and hardware store to achieve. I gave Mike the new drill motor hoping the shiny bauble would make him forget all that he had seen earlier. I spent the remains of the day sitting by the KOA swimming pool and drinking gin & tonics. Tomorrow we break camp and start heading back to God’s country: New Mexico.


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Salt 6

A Ukrainian guy crashed his 900-volt electric bike at 150 miles per hour. He’s okay but the bike is a bit bent. It’s been a hard day on the salt for motorcycles and not much better for the cars. The course is rough and soft.

I hear the grumbling as I cruise the pits. “No records this year.” “We might as well go home.” “They should call the whole thing off.” Conditions have restricted the racers to one course for experts and one course for rookies. At the start area the blue course lines are close together and they get wider apart the further down course you go.

A Buell rider was 5th from the start line when racing was called for the day. He’d been in line since 7:00 a.m. and the line is a mile long. It takes patience to go fast.

The Bonneville speed trials are spread out over 8 miles. There are thousands of rebars pounded into the salt and miles of yellow plastic tape denoting areas but it all seems so random. We ride over and under the tape. No one bothers us. The tape is just to give your mind something to work on in the featureless white plains. Mostly the pit area is near the middle and the course is a quarter mile away. Bring binoculars or all you’ll see is a tiny object speeding from your right to your left.

Walking the pits is a 6-mile proposition. It’s huge and the blinding white salt burns your skin from underneath. You really need two hats: one on top as normal and one with the center cut out and the brim circling your neck like a Queen Elizabeth collar.

The place is solid enough where compacted. Out towards the edges and further north the salt gets crunchy and damp. It feels like the water table is a few inches down.

2:30 p.m. and racing is over; spectators and racers wander away from the salt in dribs and drabs. It’s a slow exodus with a heavy flat head V-8 feel to it.

Old Salts tell me attendance is down this year but that guy who waited all day for his run thinks that there are plenty of people. I’m a rookie so it looks fine to me.

The track radio announcer who is from the Upper Peninsula of Michigan is also in charge of the Porta Potties. There are 74 plastic potties spread around the 8 miles. I told him number 68 out by Mile Marker 7 was not sitting level and could he shim the thing properly. He wants to set a record with a ZZR Kawasaki but has run out of money. Announcing is a slow business with 75% of the track closed but he makes a good job of keeping it interesting.

I met a chick with a turbo CB125 Honda. She was in the empty impound area where the record setters await a second pass to make it official. She said the track was rutted and bumpy but she managed 57 miles per hour. Somehow that was a record. The soft salt sucks power. It’s like racing through sand.

On the ride back to town you’ll pass hundreds of campers parked alongside the road. It’s a free camp area but the facilities are zero. It’s primitive but for the guys watching TV in motorhomes it all looks the same.

My buddy Old Iron says that to find a good restaurant in West Wendover look for salt in the parking lot. The more salt, the better. If there’s a turbine powered car parked up you’re golden. It works, my brothers.

Salt 5

West Wendover, Nevada.

Where else can you find an old flathead Ford Hot Rod and a 27-foot long turbine powered Liner parked up at the cafe?

So many talented builders are in Bonneville. The trailers are works of art, their suspensions complex links and air bags. It’s like a superior race of mechanics from another planet has landed on Earth.

We can’t go a block in the mini-casino town of West Wendover without stumbling on something cool, something Rod-ish.

Right now, in this town, the combined brain power could accomplish any task. And it would be accomplished with glossy paint and many, many holes drilled for light weight.

Salt is everywhere. The cars are covered in it. It falls off in fist-sized chunks and then the salt chunks are pulverized by passing cars.

But back to camping: my tent has changed shape in the 6 years since I last propped the thing up. The poles are all the wrong length and I’m pretty sure you’re not supposed to cut large sections out of the walls to assemble the thing.

The tent is standing but it looks more like a pile of dirty laundry rather than a house. All these geniuses surrounding me. How do I tap into that knowledge?

The Husky is getting a bit cranky. At low speeds It’s stalling frequently. The clutch is dragging a bit and with no flywheel the thing will just pop and die. I think I’ll check the intake manifold rubber for tightness.

Had a great dinner at the Prospector Cafe: fried chicken with salad, bread and iced tea, cheeseburger and a Modelo dark beer totaled $20. A guy could get used to casino living.

Salt 4

Caliente, Nevada.

I moved my camping gear 510 miles today. The longest I’ve had to endure the Husqvarna’s ridiculous seat. I feel like the monk in that old joke.

This was the longest day. We covered a lot of miles so that tomorrow’s ride into camp will be short and sweet, leaving us plenty of time to ponder how the tent goes together.

Caliente is shut down. Nothing is open, the road into town is lined with old railroad cabins. The cabins are restored, Some people would call them cute. I see hard work. In a land of space, where the view goes on forever, the cabins are only feet apart. It must have felt safer together against the huge West. Tracks run behind the cabins rattling doors and windows. Man, I can sleep right through that sound.

So many elevation changes and temperature variations on the road. You can feel agriculture. The spot humidity rises, a quarter mile of cold runs alongside dark green crops, all alive against the tan dirt. And then you are back in the desert. Warm, dry air fills the road. I can look ahead and predict the local weather.

On the long days there’s not much human interaction. Ride, gas, ride, gas. Repeat over and over, each fill up is 150 miles of seat time. The long passages give you a lot of time to think great thoughts, maybe a new idea for land terracing or a way to move 60-lb bags of concrete more efficiently. I thought about the Husqvarna seat.

Did I mention the seat? Because it’s all I think about. It’s a major player in my dreams and nightmares. I imagine the seats in hell are shaped like the Husqvarna thing-between-the-frame-and-your-butt.

What are the odds? The guy running our motel wants to build one of those bicycle motor things. I kid you not. I whipped out cell phone photos of Huffenstein and we both got excited about the project, me for the second time. I’m sure he’s gonna buy a motor.

Bonneville tomorrow!

Salt 3

Window Rock, Arizona.

I thought the guy behind us was yelling at the black SUV. The SUV drove on but the guy kept yelling. Strange garbled words, some Navajo, some English, it was difficult to say if he was angry. He was smiling all the time.

The words kept pouring out as he bumped into me, wanting to shake hands. He didn’t care for the standard handshake and performed a fist bump/hand wrestling sort of ritual. All the while speaking fast, using unrelated words to string together ideas in an almost-sentence way.

I started to pick up a few bits of the conversation: He called me the N word, but in a nice, brotherly way. At least I think it was brotherly. Then he said that I was in his town then some vague broken bits about cutting people with a knife. “What language are you speaking?” I asked him. “It doesn’t matter,” he said to me and then showed me his drivers license. He was from Arizona.

Tall and good-looking, the guy may have been a great warrior chief in an earlier time. Now, he wanders parking lots jabbering at people in a confused muddle, his skill set woefully out of sync with life in 2019 America.

The guy kept stumbling into me, by accident or by design. It was annoying but he seemed happy as he asked me if I’d like to be stabbed and thrown into a ditch. It was the most non-threatening threat ever. Was he serious? There were a lot of ditches around. I made a mental note to start looking down for bodies.

It dawned on me that the guy was completely bonkers and then he asked me for two dollars. “That’s F-ed up, man,” I told him “I don’t want to be cut and thrown into a ditch.” He didn’t seem surprised at my refusal; I’m guessing his unorthodox panhandling method turns off a lot of potential marks.

We went into the only place open in town, a Taco Bell, the glass door 0f the Taco Bell seemed to frighten him and he drifted away towards the street. Still happy and still wanting to kill someone.

The rain started around 3:00 p.m. and kept a steady pace. It was a cool, 54-degree August day in northern New Mexico. So much different than the hot, dry morning. Now we were marooned with just enough gas in the Husqvarna to make 10 miles. The next town was 20 miles away.

I was waiting at a liquor store/gas station that had no electricity for Mike to return with a can of gas. Mike’s BMW can go 200 miles on a tank. The Husky taps out at around 150 miles. From my perch under the store awning I saw 700 to 800 cans of beer get sold in a few hours. Skinny people, fat people, old people, young people, no one bought less than 48 cans. They carried the stuff out by the armload. Thank goodness the cash register was on battery backup.

The power would come on and I’d run out to the pump then the power would go off. This happened about 20 times. One of the liquor store staff was an adorable woman complaining about menopause: “You don’t know what it’s like, one minute you’re fine, the next you’re on fire!” The power sputtered. All of us, customers and staff, started yelling, “Lights on! Lights off!” in synchronization with the flickering power.

“Would you like a hotdog? Free, I won’t charge you for it. They’re still kind of warm but we have to throw out the hot foods after a few hours of no power.” What a nice bunch of people. Free hot dogs, all the beer you could fit in a trunk, we had a good time, you know?

“Your friend has a funny accent.” said Menopause Woman. “Where is he from?”

“New Jersey, or somewhere back east,” I told her.

“I suppose he thinks we sound funny too,” she said in that rising, musical New Mexican lilt I’ve come to love.

Mike came back with the gas, we dumped it into the Husqvarna and lit the bikes off. Into the rain we motored on.  Gasoline is freedom, man. About 10 miles later we saw a lineman sitting in his truck, rain pouring down. For all I know the power never came back on back at the store. The lives we shared at that place didn’t matter to us anymore, we were back on the road.

Salt 2

I like going camping with a truck. You’ve got plenty of space to load your gear and when you get there you can set up a nice little spot. I guess I’ve already told you how much I hate carrying camping gear on a motorcycle and that motels near Bonneville, Utah are expensive. But it seems I can’t stop myself, I just keep complaining. I see those BMW earth-roamer types with all the gear piled up over their heads and I think, “Oh, Hell no! I’m cool as an ice cube, that’s not me.”

Yet here I am. Here I am piling camping junk over my head like a Starbucks-sipping, Hi-Vis wearing, midlevel manager-who-mistakenly-thinks-corporate-values-his-efforts, Beemer rider. The shame, it burns hot.

That’s not the worst of it. I just know the flimsy aluminum sub-frame on the Husqvarna is going to break. It has to. This bike was designed with two things in mind: to pop wheelies and flee from the Po-Po. Because I don’t have a running street bike I’ve turned the Husky into a single cylinder Gold Wing. It burns, man.

No way was I going to get all the camping stuff onto the Trophy Rack that the Husky was wearing. I had to dramatically expand capacity and the only way to do that was with saddlebags. To do bags I needed some infrastructure in place that would prevent the bags from tangling in the rear wheel and melting to the high mount, noisy, life saving, public opinion destroying, Arrow exhaust can.

I have no way to weld stainless steel but I have a lot of stainless tubing so I chopped it up and took the sticks to Roy’s welding (out by the mini goat farm) and the fine crew at Roy’s stuck it all together.

Next I needed a few plastic bits to fit the existing rack and give my U-bolts something to tighten against without bending the metal straps. I knocked these out of some thick plastic I had left over from a boat job 35 years ago.

My Safety Exhaust on the Husqvarna is high and tight so I riveted a metal heat shield on the left side of the Super MoTour bike. My buddy Mike loaned me the saddlebags, I don’t want them to catch fire in front of him. You’ll be hearing more about Mike, as this Bonneville ride is his idea. All told, I’ve probably doubled the poundage of the featherweight Husky with this jungle gym hanging off the back.

Unrelated to the luggage situation but still needing sorting was the Husky’s headlight. The normal bulb is an incandescent 35-watt, both high and low beam. The bulb works ok in the daytime but it casts a feeble light for night use. It’s like having a Black Hole on the front of your motorcycle. The pattern reaches only a few feet into the gloom. On moonless nights it struggles to illuminate the front fender. It’s so dim bugs fly away from it. Hey, I’m here all week, invite your friends.

The other problem with the stock bulb is that it constantly blows out. The tiny filament shatters and when that happens you get an intermittent headlight that turns on and off as the filament shakes around making contact now and then. Sometimes the bulb will self-heal, the wire re-welds itself and the light may stay on a few hundred miles. Despite all this, the inside of the bulb is usually broken into a million pieces by the time 1000 miles rolls past.

I tried a bunch of different bulbs. LED, Halogen, HID, and incandescent; most of them ran too hot for the Husqvarna’s plastic reflector. For this trip I’ve settled on a cheap LED bulb with no watt rating or any information stamped into the metal housing. It is a very crummy bulb, perhaps even weaker than the incandescent bulb but I’m hoping it stands up to vibration better. A strange side effect of the LED electronics is that the high beam indicator light stays on all the time. I’m sure the bulb won’t short out and fry my electrical system.  What could go wrong?

That’s it. I’m leaving in a few days so I’ll be blogging from the road like Berk taught me to do. See you in Bonneville.


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Table Salt – Prepping a Husky for Bonneville

Selecting A Bonneville Ride

It amazes me when guys post photos of their garages full of motorcycles and every one of them runs. You can hop on any motorcycle they own and it’ll start right up and function perfectly, like the day it left the factory. I’m amazed but unaffected. Those people might as well be from Pluto. Here on earth, my motorcycle collection continues to fall apart faster than I can put it back together.

Your hard-working ExhaustNotes.us correspondent is headed to the Bonneville Salt Flats in a few weeks and since I don’t want to try and mooch a loaner motorcycle on such short notice that means I’ll have to ride one of my clunkers.

The obvious choice would be one of the big Kawasaki street bikes except neither the Z1900 or the ZRX1100 are close to running. I could take Godzilla, it always runs, but this ride will have some high speed sections and while Godzilla can run 70 mph on the highway she gets 30 miles per gallon doing it.

The Husqvarna 510 SMR

So that leaves the most uncomfortable bike I own, a Husqvarna 510 SMR for long distance touring. The Husky is not without its problems, though. The fork seals are puking oil all over the front tire and if they didn’t hold ¾ of a quart in each leg I’d just let the forks bleed out and ride the thing as is.

Husqvarna Fork Repair

Amazon had the seal kits I needed and after watching a few how-to videos on YouTube I took apart the upside-downies. The forks came apart easily. I’d say no harder than the right-side-up forks I’m used to. Man, they do hold some oil!

Pressing in the new seal required a custom PVC seal tool that I copied from a YouTuber and you’ll need to remember to pre-install all the parts in the correct order or you’ll have to start all over. After reassembly I dumped some 5wt fork oil inside and primed the damper rod to get all the air bubbles out. I was dreading this job but it was easy as pie.  Don’t fear the new style forks, my brothers.

Husqvarna Chain Replacement

The Husqvarna’s chain had 11,000 miles on it and it was still in fair shape. I think I could have easily gotten another 3000 or so miles on it but I’m not riding solo on this trip and I don’t want to be That Guy. The RK chain I ordered came with one of those rivet-type master links. The kind of master link that I hate.

I’ve got it half-assed riveted but will need CT to hold a backing hammer against the pins while I do a more through job of peening over the hollow head of the link. I know I should use the correct chain riveting tool but at some point you’ve got to stop buying every tool for every job. Don’t make your loved ones last memories of you be bitter resentment for having to dispose of your junk. I’m bringing along the old, clip-type link just in case.

Husqvarna Lever Repair

A while back I broke the clutch lever when I dropped the Husky on a muddy trail at Big Bend Park in Texas. The little stub lever was working ok mostly because the clutch itself had quit working due to a bad O-ring on the slave cylinder. You know me: I keep my stuff in top shape. I priced a new lever and they were more than a Mini Motor top end overhaul kit, my new gold standard of affordability.

I had a donor lever in stock and hacked it to the proper length. Next, I used some of that Harbor Freight aluminum-welding rod that works with a regular torch. It’s odd stuff. You have to scratch and push the rod to get it to stick to your base metal and the work tends to fall away without warning. The rods work great on flat welds but things did not go too well with the lever. After melting two sticks of the welding rod I had a nice, tumorous blob to cut away and grind smooth. It looks like hell, there’s no two ways about it.

The fault line on the repaired lever matches the pre-cut, breakaway slots that came from the factory. We will see if the chewing gum will hold. I may be forced into buying a new lever but not today.

Since the Bonneville area does not have many motel rooms and the few they do have are expensive we will be camping at the KOA. I hate camping on a motorcycle because all the junk you need to carry makes the ride so much less enjoyable. My next project will be fabricating a pipe cage to fit around the Husky’s existing luggage rack. This will give me a secure place to strap all the camping gear: right before it catches fire and falls into the wheel.


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Mini Motor Madness: 6

I managed to get all the cables routed and connected. The electrical wiring is concealed inside the large diameter front down tube along with the clutch and throttle. Mini Motor Madness was looking sharp but there were still a few more details to attend.

The cute little gas tank has studs spot-welded onto the underside of the tank. Thin brackets fit onto these studs and clamp the tank to the top frame tube. Except that the brackets are so thin they distort when tightened. The studs needed a few spacers to give the nuts something to tighten against.

From there it was a simple matter to connect the supplied fuel line and filter. The fuel line feels like silicone, it’s very soft and flexible, I don’t think it will need clamps. The kit came with a rubber gasket for the fuel petcock but it looked like the gasket would squirt out the side when the petcock was tightened. I used Teflon tape instead. It hasn’t leaked so far. So many little pieces came with this kit. It really is complete.

The Wal-Mart fender supports were made from ultra thin sheet metal. Just by looking at them I created a fracture. I cut some scrap L angle aluminum into braces and made a backing plate to spread the load a bit. Hopefully the fender won’t tangle in the wheel.

Long time Mini Moto Madness readers will recall the chain alignment issue I was having in an earlier episode. I meant to get back to the problem but the bike was nearly complete. I had to hear it run, man. I turned on the gas, pedaled down Tinfiny’s steep, rutted driveway, popped the clutch and the little motor fired right up. For about a second.

There was a loud grinding noise from aft and the rear wheel locked up. The chain, never really happy with the set up, was tangled in the rear wheel. It was so bad a 3-link section was missing! Luckily, the kit chain was extra long to suit many different bicycles and I was able to splice in a section, making sure to peen the pins after fitting.

To ride this puppy I’d have to bite the bullet and take that damn rear sprocket off (again!) and fit spacers. Like I said earlier, this kit is complete. It had everything needed to shim the sprocket, although the shims were a little harder to access.

After butchering the sprocket for shim stock I reinstalled the rear sprocket. Now on their 3rd round trip the elastic stop nuts were losing elasticity but I was all in, I had to ride the beast. The sprocket was a tad wobblier than I remember but my patented sprocket-tuning tool allowed me to true up the mess to a reasonable level.

And it worked! The little beast fired up and settled into a retro idle, the smoke poured from the recommended 16:1 fuel mix ratio. I live in a steep, hilly area and the bike is geared too tall. I don’t know how fast it goes (that will have to wait for the full exhaustnotes.us road test) but it’s faster than any coaster brake bicycle should be going. The gearing would be ok in Florida but at 6000 feet elevation with 1st gear hills all around it’s Light Pedal Assist all the way.

I’ve ordered a 48-tooth sprocket to replace the stock 44 and my front brake should be here any day now. I’m calling this a win! The kit project is complete in my mind. So there! I finished one. The next phase will be modifications to make the rig suitable for my situation.

Mini Moto Madness: 5

Not only do I rarely finish projects, it takes forever for me not to finish them. I’m a slow worker. I get bogged down in details and miss the big picture. Details like the front engine mount on Mini Moto Madness. The front down tube on the Huffy is a large diameter pipe and the smaller, cast in semi-circle on the engine crankcase will not fit. The engine kit comes with a steel adapter plate and a U-bolt that fits the fat tube but the thing looks like hell.

I got to thinking and planning, figuring on a chunk of aluminum to fit the two different pipe diameters, holes drilled, cuts made, longer bolts, it was getting out of hand, man. This time I was able to catch myself. What the hell am I doing? Every other mini motor I looked at used the stock mounting plates so I said, “Screw it.” and went with the popular choice. Right there is a two-day labor saving decision.

With the motor firmly in place I spent some time on the chain drive. The rear fender came in contact with the chain so I had to trim it and roll the sharp edge. It’ll need a paint job and stronger brackets but I’m going to wait until the mechanical is done before tackling cosmetics.

It’s almost impossible to get two chains to agree on length so the mini motor kit comes with an idle roller for tension adjustment. The idler also turns the chain angle upwards before the lower frame tubes get narrow, keeping the chain from rubbing. I don’t like the thing but I’m not sure what to do about it. My rear sprocket is slightly misaligned; the chain doesn’t jump off the sprocket but it sure favors the hub side. To center the chain the rear sprocket needs to go outboard 1/16” so that means making a spacer and reassembling the sprocket onto the wheel. I’m also considering adjusting the countershaft sprocket instead. I’ve decided to deal with this situation later.

The pretty chrome exhaust pipe didn’t quite clear the Huffy’s crank arms. I didn’t want to mess up the chrome by cutting and welding the pipe so instead clamped the exhaust flange in the vise and twisted the pipe a few degrees. The pipe twisted beautifully with no wrinkles or kinks. The crank arms clear with room to spare. Sadly, the chrome plating did not go along with the program and delaminated. Pro Tip: Buy the kit with the black painted exhaust. It’s easier to modify for your particular bike.

The ignition coil was a straightforward install. I’ve upped the difficulty rating by routing the wiring through the frame. Most of these bike builds look cluttered with wires and cables. I’ll run the controls inside the frame as much as possible.

The rotor output wiring will also run internally. I’m sure this will end in tears but I saved a lot of time not fabricating a front engine mount so I’m using that time credit to tidy up the job.

The other sloppy area on these builds is the handlebar. Unlike a motorcycle, there is no speedometers or bodywork to hide the throttle/clutch/kill wiring. I’ve drilled holes and snaked the stuff through the bars. It looks cleaner to me. Yes, I’ve weakened the handlebars. I’m willing to risk a crash from structural failure in support of aesthetics. We are all artists and it’s about time we started living like it.