Motorcycle Entertainment: Monkee-Moto!

Television in the mid-1960s was nothing if not predictable. As we watched the shadows on the wall, behind us society was undergoing dramatic change. The old ways were failing, cracks formed in the smooth, comforting facade. Bit by bit it was revealed that whoever was in charge was not being entirely truthful. One of the first television shows to reflect our growing national cynicism was The Monkees: Four longhaired kids who respected neither the camera nor the situation comedy process. The Monkees broke the fourth wall so many times you felt like you were on set with them.

My favorite Monkee episode (because of the motorcycles) opens with Micky Dolenz singing Going Down. Micky was the drummer and the best singer in the band and he nails Going Down’s proto-rap feel. From there, the show falls apart beautifully with motorcycles, a chalkboard Hog reference, dust and pretty girls beating up The Monkees.

Amid typical Monkee chaos in walks The Black Angels biker gang featuring a leader who just wants to destroy somebody. 50 years ago the cliché biker image was so embedded in our culture that all it took was a black jacket to signify a hoodlum. Harley Davidson has mined that image right up to today, creating an entire sub-set of true believers. The rest of us modern motorcyclists with our high-tech, high-vis monkey suits look more like school crossing guards.

The monkees form their own biker gang called The Chickens and during a race between the bad guys more cinema magic is revealed. There is a plot to all this but it’s mostly there to keep the boys from walking off the set. At the end of the show peace and love is restored, Triumphs and Harleys get along together and you’re filled with hope for the future.

This was situation comedy television unlike any that came before. It was random. It exposed the fakery. Jack Benny’s old TV show was The Monkees spirit guide. After 2 years the Monkees show was cancelled. The Monkees became a real band and had many hits written and preformed by themselves. Which just goes to show you that living a lie sometimes leads to success.

Tested to Destruction: Rossi Boots

We’re starting a new feature here on ExhaustNotes.us called Tested To Destruction. TTD will be a life-cycle product test from purchase to the dumpster. You’ll not find so complete a product test anywhere else on the Internet, go ahead and look around. Due to the long test periods involved some of the products may be discontinued and no longer available. There’s not a lot we can do about that. One other note: By definition we are testing to destruction so all products will fail in the end. It happens to the best. Nothing lasts forever.

I first became aware of Rossi boots in Australia. Nearly every tradesman wore the things and the ones I spoke to raved about the classic, made in Australia boot. I was on extended leave in the outback and needed a tough boot for hiking and camping so I bought a pair of Rossi Enduras. The Rossies aren’t cheap (like me) but I splurged and who doesn’t love having boots named after the greatest modern-era motorcycle road racer?

The Rossies were comfortable from Day One. No blisters or slipping, soft and flexible with pull tabs and elastic sides to make installation a breeze. No wonder the Tradies wore them. That first pair lasted through Australia and back in the States through several boat rewires.

In my real job I worked in very oily conditions. The bilge of a commercial fishing boat is full of slimy gunk. Unlike every other boot or canvas shoe I have purchased, the Rossi soles stayed firmly attached to the uppers. The Rossies easily outlasted four pairs of regular boots.

One thing that disintegrates after a couple years is the rubber liner inside the bottom of the boot. This liner is supremely comfortable when new and I guess you can replace it with another liner. This has happened with both pairs I’ve owned. When mine fell apart I pulled out the pieces and kept on pouring concrete. The boot is still comfy without the liner, just less so.

The boots in the photo are my second pair of Rossies and they have gone through the wringer on countless construction jobs. Imagine: 2 pairs of boots for over 5 years of hard use. I used to go through work boots every 6 to 9 months. My second pair, like the first, never came apart and I’m retiring them only because they look so bad people keep offering me money for a cup of coffee.

I wear these boots when riding motorcycles, dirt or street. The comfort is great and being able to easily slip them off on hot rides is so nice. I know slip-on boots may fly loose in a crash situation so save your breath: I make my gear choices for me. You make your gear choices for you. Anyway, Flat Earthers and Vaccine Deniers tell me it’s safer to be thrown clear of the boot in an accident.

You can buy Rossi boots online but make sure to get the ones made in Adelaide, Australia. They’re not very stylish and you can expect to pay a lot but it’s like you’re getting four pairs of boots for the price of one. There are several boots that look the same as Rossies but are lower quality. Shop wisely.

Wild Conjecture: BMW R18 Concept

BMW’s R18 Concept is that rare thing in the motorcycle world: a BMW that doesn’t look like the contents of the junk drawer in your kitchen. Most of the GS series have a rubber band, plastic-handled corkscrew and expired AA batteries look about them. Cluttered and stolen-valor-military-ish, the big GS’s take a concerted effort to look at without smirking and feeling superior. Except for the very first ones. The early GS800 was much cleaner and actually was pretty good off road.

Concept bikes are a great way to get the reaction of the riding public without spending a bunch of money on a bike nobody likes. It’s smart to ask your customers first. Personally, I love the thing. It has a vibe that goes all the way back to the beginning of BMW. Back when they were still trying to kill us all.

The engine is huge and air-cooled because that’s what cruisers are supposed to be. Liquid cooling on a cruiser is a negative. Four cylinders on a cruiser is two too many. The whole point of a cruiser is laid back and relaxing. This is not to be confused with comfortable.

The seat on the R18 is a concession to the Brat trend that is slowly but surely vandalizing Honda’s entire production output from the 1970’s. I would prefer a dual seat more like the old R69 came with. It seems a waste for such a long bike to neglect the pillion accommodations. The long reach to the bars is another styling cue that will probably make it into production. Motorcyclists have proven time and time again that they will put up with any silly riding position as long as it makes them cool.

And you will be cool on the R18. It’s long and low and black, all these are good things to be. I hope the exposed driveshaft makes it past the product liability wonks at BMW. I like a dangerous spinning bit on a motorcycle.

The front end has about 1-inch of travel, generous for the cruiser segment. I hope BMW replicates that crazy-huge, aerodynamic skeleton key when they design the keyless proximity fob for this bike. Come to think of it all those keyless entry thingies are too big to fit in the skintight leather rockabilly pants you’ll be wearing on the R18. Maybe a plain old key would be better. The headlight nacelle looks great if a bit Royal Enfield Bullet-ish. Hey, that’s ok.

My biggest concern about the R18 is not the bike itself but the manufacturer. BMW puts entirely too many electronic doodads on their modern bikes. The excessive reliance on E-trickery to protect the rider from himself has created heavy motorcycles. BMW used to pride itself on lightweight motorcycles. It was in their advertisements! The damn things may be safer as long as they don’t land on you but reliability has suffered with the additional complexity.

Here’s hoping BMW can pull their heads out of their…ahem…you know, and build a strong, simple machine that won’t cost a fortune to buy or maintain because it would be a crime for such a pretty motorcycle to be restricted to Starbucks parking lots and BMW service centers.

The Crimes Men Do

Glenn sent me a few photos from the old days and one that got my attention was a shot of us building a Sportster in the living room of the shack we used to live in. Having a living room to work in was a luxury because prior to renting the shack I was homeless. I had an old Chevy truck with a bench seat that I could stretch out enough to get some sleep and I had a job that let me take a dry bath in the restroom after work. But when Admiralty Marine closed its doors for the evening I was on my own until the next morning. The boss let me know that the situation couldn’t go on forever and that I really needed to find a place to live.

It wasn’t so much lack of money.  I was working a lot of hours, but I was only 19 and landlords didn’t want to rent to a greasy, punk kid. I can’t blame them. I would do the same thing myself. Finally a co-worker who was a full-fledged adult vouched for me when his landlord had a vacancy next door. I shaved, dry-bathed, put on clean clothes and did everything I could do to look like a respectable young man with a future. I’ll be dammed if it didn’t work. I was in after paying first, last and a deposit. Cash.

After waiting for the dust to settle the first thing I did was to rebuild my Sportster in the living room. When I bought the 1968 Sportster I was kind of shocked at how archaic the motorcycle felt. It was cool and all but the front end was so wobbly it felt like silly string and the front brake might as well have been deleted and an AM/FM radio installed in its place for all the stopping it would do.

The engine seemed to run well but I was going to ride across country on the thing, so a freshen-up was in order. I don’t know if it was a good idea because the 900cc V-Twin had some strange things going on inside and I was destined to do even more stupid stuff to the poor bike.

Someone had replaced the stock Harley intake valves with huge, unknown-origin valves. The valves were so big they had to cut the seat into the dome of the combustion chamber. Once the giant valves were removed the old seats were revealed along with the stock porting. The only advantage I could see to the big valves was a bump in compression ratio due to the valves occupying more space in the combustion chamber and the circumference increase giving slightly more flow when the valve first popped open. Once into the lift though the stock ports would probably be the limiting factor.

I wasn’t having any of it. I bought standard Harley valves and guides and set about putting things right. Admiralty Marine had a Sioux valve grinding kit so I could do all the work myself. After the seats were re-cut to fit the new valves the installed height was wrong so I had to trim the ends of the valves and shim the springs. The heads were a mess.

The Sportster’s high dome pistons were ok so a quick hone job and a set of rings finished off the top end. After that you’d think I’d leave the engine alone but I had to have a tin primary cover like the XR750 flat trackers ran.

Opening and consuming a whole ‘nother can of worms, I had to get rid of the crankshaft’s spring and ramp style compensating sprocket. The compensating sprocket absorbs the 45-degree V-Twin’s power pulses before sending smooth, less spikey power on to the clutch basket, gearbox and rear sprocket. This vital part stuck out way toofar for my tin primary so into the trash it went.

A solid front sprocket was fitted to the crankshaft and the tin primary would still not fit so I had to make a 3/8’ aluminum spacer the same size and shape as the primary cover gasket. The ’68 XLH was electric start but I wanted to eliminate as much weight as possible. At an independent Harley shop I swapped the starter motor, big battery box and oil tank for a kick-start shaft, gears and kick lever. You can anticipate the next problem: the electric-start primary case had a square-ish hump on the back to accommodate the starter Bendix. I had to weld a flat metal part onto the tin primary to cover the hole.

Without an XLH-style starter motor there was another gaping hole on the other side of crankcase. I blanked off the hole where the electric starter fit with a large chunk of angle aluminum that doubled as a battery box for the much smaller kick-only battery. Now the engine was ready to slot back into the frame. And that’s yet another can of worms I’ll write about later.


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Sticker Shock

We’re trying to enlarge the subscriber base for the ExhaustNotes.us website. Our marketing efforts so far have been focused on sharing links on Facebook and posting links on various chat sites. It’s a hit and miss method that works okay and you can boost sponsored posts from Facebook but an email subscriber list may work even better. A subscriber email list would be by definition readers who are interested in our content.

In their heyday motorcycle magazines used to give away all sorts of cool gear plastered with logos. It built loyalty in an era when motorcyclists had many magazines to choose from. Today, with the zillions of websites to choose from will that kind of marketing work again?

I guess we’ll find out. The first rough draft of the exhaustnotes.us sticker was a simple design using the popular, exhaust-pipe-streaming-off-a-letter style. This is not a new innovation but then neither is a motorcycle blog. The design needed to work with T-shirts and other future swag projects. We wanted it hand-drawn because Berk and I are old school and we are not wasting your time trying to appear otherwise.

Next we applied a little color to the design, not too much to keep costs down later on in the life of the logo. The chrome reflections and sky blue harken back to the Cycletoons/Cartoons magazines we read as whelps.

After we agreed on the layout the design was tightened up. The “E” fitted to the pipe better and the pipe was fatter and curved down more. We eliminated quotation marks on the motto and straightened out the lettering a bit.

Now the real work began: Inking the outlines and making every bold line pop out. We needed to make the design strong enough to survive shrinking in size or enlarging. A cheerful children’s watercolor set brightened things up without being hard to duplicate on clothing, stuff bags or tramp stamps.

The final design was sent to www.JimmyMacDesigns.com for more refining, clean up and changing the whole jpeg mess into a vector file to prevent loss of data when resizing. Jimmy is a true artist. Go to his website to check out his fantastic metal and wood creations. You won’t be able to tell from these low-res blog photos but Jimmy got rid of all the tooling marks, made the letter edges sharp and resorted them to be more even without losing the hand-drawn look. He also made it fit into a standard oval sticker and added a ragged outside line on the oval.

Here’s the deal: Sign up for ExhaustNotes.us email alerts and using a well-regulated yet self-funded government letter carrier we’ll send a brand new sticker suitable for framing to you for your effort. Just like in the old days except you don’t have to cut out box tops or coupons and crap. We only have a limited number of these to give away so you’ll need to get on the list before January 1st, 2054. You can email your snail mail address to Berk or me at info@ExhaustNotes.us after signing up. Sure, it’s a clunky process that will take a few weeks, but this is ExhaustNotes.us.  If you want smooth and professional you should subscribe to the real magazines.

Fort Stanton

East of Ruidoso, I steered the Husqvarna off of Highway 70 onto Devils Canyon Road and followed the twisting, smoothly-graded dirt until it dead-ended at Highway 220. Back on asphalt I turned right, rode past the airport and pulled into Fort Stanton, New Mexico.

Fort Stanton dates back to the 1850’s and has been used for everything from subduing Native Americans to a tuberculosis hospital and a German prisoner of war camp. The fort changed hands in the Civil War from Union to Confederate and back to Union where it has remained ever since. It stands today in fairly good shape. The parade grounds are well kept a few buildings are showing signs of neglect. Repairs are ongoing and purchasing a gee-gaw at the gift shop/museum helps with the effort.

The Officers Quarters played host to Lieutenant John Pershing, who made good later on in life as General Black Jack Pershing. The OQ is divided into two story apartments with thick stone walls between. One section of the wall was damaged showing the rubble-filled core of the finished walls. This type of construction took a lot of manpower to build.

New Mexico’s clean dry air was the ideal spot to treat tuberculosis and in the 1930’s a modern hospital was built to care for easterners suffering from the unsanitary conditions prevailing at that time. The hospital sported New Mexico’s very first elevator along with dental facilities and entertainment. The patients however had to sleep outside in a tent city as it was believed plenty of fresh air and good food was the cure. It worked pretty well too.

It’s ok to ride your motorcycle on the paved roads in the fort. On a back street there are more recent buildings and a nice stone church. I’m not into religion but I love to check out the buildings religious people have constructed. The little church at Fort Stanton is a jewel. It was open the day I was there and the place was clean and neat. For all I know believers may still worship here. You’re not allowed to tramp through the brush but behind the church a couple hundred yards are the remains of a swimming pool German prisoners of war built to stave off boredom and have a place to cool off in the summertime.

Right next door to the Officer’s Quarters is the Nurse’s quarters. I don’t know if the two uses ran concurrently but if they did this little corner of Fort Stanton must have been a happening spot. The Nurse’s quarters were in sad shape except for the main entrance, which had beautiful beams holding up the roof.

Fort Stanton isn’t overrun with tourists. Even though it was part of a war machine, wandering around inside the buildings gives you a sense of peace. Sit on one of the benches in the bright New Mexico sun and you can imagine the soldiers marching the grounds in formation; the gentle coughing of the slowly recovering patients and the laughter and splashing of lucky Germans who were spared death in World War 2.

Obsolete Product Review: VX-6

I had a 1954, small-window Dodge truck back in the 1970’s. It’s funny how a 20 year-old truck seemed so much older when I was younger. My 1990 Suburban is the same age now as the old Dodge was then but the Suburban seems modern to me. I can remember new Suburban’s rolling off the dealer lots that looked exactly like mine. I wasn’t even alive when the ’54 dodge was built.

The Dodge had a flathead 6-cylinder engine that sucked gas at an alarming rate. 10 miles per gallon was as good as it got. The truck had a three on the tree and was geared very low. Top speed was 70 miles per hour. On top of the cylinder head was a ball valve tapped into one of the cylinders. The valve had a quick-release air chuck fitting. The idea was to supply compressed air (with a bit of gasoline mixed in) for tire filling or bomb making. I never used that feature.

Besides the clutch, brake and throttle the Dodge had a floor switch for high beams and a fourth pedal that engaged the starter motor when it was depressed. The starter had no solenoid; the floor pedal did it all. You could turn the key off and the starter would still spin the engine. I thought that was a great idea. In 1954 Dodge gave you a horn and brake lights but no turn indicators. I used arm signals like on a motorcycle. It’s a hard habit to break so I still signal the old way in a panic situation.

Underneath the driver’s side floor was a battery compartment. The electrical system on the Dodge was 6-volt but a standard modification back then was to install an 8-volt battery. You didn’t have to tweak the voltage regulator and the lights were much brighter. Starting was a breeze with the extra couple volts. The 8-volt battery in my Dodge was shot. It was weak, even after a night on the charger the engine would slowly crank.

The obvious solution would be to buy a new battery but I didn’t have a lot of money to blow as I was trying to get out to California. A battery was expensive. We lived behind a gas station so I went over there looking for a used battery. The service guy handed me a couple packages of VX-6 battery additive stuff and said, “Try this first, it works good.”

What the heck, Lee Petty endorsed VX-6, he said he’d rather run without tires than his VX-6. That was good enough for me. Lee Petty does not bullshit. So I dumped the stuff in the nearly dead 8-volt battery and let it sit overnight. The next morning I tried the starter and the engine started like it had a new battery.

I was stunned. I mean, that hocus-pocus additive junk has never worked for me. Not only that but the battery worked perfectly from then on. I drove the truck to California and all over San Diego for years. The VX-6 battery was still in the truck when I traded it for a Yamaha 125 Enduro.

Recently I looked around for VX-6 and can only find old stock on Amazon and Ebay. It figures, the Battery Illuminati must have gotten to VX-6’s manufacturers. Maybe they threatened VX-6 employees or their families. Battery sales were suffering. Their stuff was too good. It’s no coincidence that you can’t even access the cells on most new batteries.

What Do You Have In Your Project Bank?

There are more ways to measure wealth than money. Sure, traditionalists rely on a strict net worth approach, adding up the figures on electronic statements in a system where the winner is whoever has the highest number. You can count all sorts of things, though. You can count friends, you can count grandchildren, you can count experiences: These are forms of wealth that won’t show up on that balance email from the bank.

When it comes to future projects I am a very wealthy man. I’ve got them lined up out the door and around the corner. And my account keeps growing; with compound interest my Project Bank doubles every seven years. Most of these projects will never see the light of day but they remain secure in my thoughts, if not in my actions.

On of my largest assets is the 4-speed Suburban project. When I bought the ’90 ‘Burb it came with a malfunctioning automatic transmission. I hate automatics and malfunctioning ones even more so. The 700R4 works in Drive and Reverse but not in 1-2-3. The truck runs fine and it will tote a 3000-pound load without complaint but that boring automatic has got to go. It’s a rare Suburban that came with a 4-speed from the factory and even rarer to see a ½-ton version. I’ve only seen one 4-speed ‘Burb and it was ¾-on. This project keeps earning interest and I’ve been training a weather eye on Internet sale sites for a cheap, manual transmission, 4X4 GM truck to steal the guts from. I found a late model, 4X4-IFS 1/2-ton truck with a 5-speed and a nice FI engine that ran well but the transfer case and transmission housing were broken and besides everything was on the wrong side for the old straight axle suburban.

The chalky blue, 1974 MG GT came with Tinfiny Ranch and was listed as an out building on the deed. This car was on the chopping block until I started reading about MG’s with Buick 215 cubic-inch aluminum engine swaps. I really have to stay off the internet. The Buick engine triples the horsepower, doesn’t weigh much more than the iron 4-banger it replaces and sounds cool as hell revved up to 6000 RPM. This is one asset I kind of wish was not in my Project Bank as I’ve never been that interested in cars. Still, it’s there waiting on me.

Tinfiny Ranch itself is a huge source of endless work, but beyond the physical plant The Ranch continues to deposit surprises into my Project Bank. This Merry Tiller project revealed itself as I was hauling away two, multi-panel garage doors. The doors sections were stacked with spacers in the popular rat-paradise fashion and I gave chase to a couple fat rats but they got away from me in the thick brush down by the ravine. The Merry Tiller looks like it will come in handy for the raised-bed vegetable garden (yet another deposit in The Project Bank) I’m planning for the back yard. The engine on the tiller is not stuck and being a Briggs & Stratton I’m sure it will run so I’m leaving it in The Bank for safe keeping.

I will never be bored or lonely. My Project Bank is overflowing with cool things that need time and attention. After I level the back yard I’m going to build a shear wall for the shed, then I need to get back on the Zed. After that I’d like to pop a 6-cylinder + AX15 transmission into Brumby the Jeep. The Suburban needs new paint; I’m going to change it from black to white so it will be cooler inside. Better yet I’ll fix the air-conditioner, it’s all there except for the compressor. I really need a second rain barrel, too, as I’m leaving water on the table with only 2500 gallons of storage.

The projects pile one atop the other and the magnitude of the undertaking gives me a great sense of importance. When I die I want to be buried like a Viking in his ship except my grave will be filled with all the unfinished projects that kept me company while I was alive. You really can take it with you, mainly because no one else wants your junk.

Bonnier Kills Motorcyclist Magazine

The distance from being read in the crapper and actually being in the crapper is a short one. According to Dealer News, Motorcyclist magazine crossed that span this week. I’m not happy about it. In fact, I’m well pissed-off. Over 100 years of print publication down the tubes. I was a part of that glorious history for 10 years. MC mag was always my favorite. They had Burns, they had Boehm, they had Frank and they had that crazy kid that kept crashing GSXR’s. MC mag was way cooler and funnier than stodgy old corporate-Cycle World. When I first decided to submit motorcycle stories for publication MC mag was the only place I submitted to.

Bonnier bought most of the USA’s larger motorcycle magazines a few years back and instead of finding a way they have shuttered magazine after magazine. They’ve managed to turn the largest motorcycle enthusiast’s print group into a damn Internet blog. What a stunning waste of money. Bonnier is supposed to be the experts. The much-touted single-source vertical integration has become a major horizontal screw-up. Thanks guys. Thanks for screwing up nearly everything I liked about your books.

Not that there’s anything wrong with a blog (you’re reading this one), but a hard copy is forever and we motorcyclists need a permanent record of our existence. Besides, Motorcycle.com does the Internet better than anyone and they have Burns to boot. Vendor sites like Revzilla and Twisted Throttle are doing a great job reviewing what they sell and in-house sites like Indian, Hog and BMW keep us up to date on the latest models. I’m saying we’re covered: The world does not need a rump-Motorcyclist magazine spewing cheesy sponsored content on the Internet. The world needs the real thing.

Bonnier’s press release tries to spin the magazine’s closure in the best possible light citing MC’s huge social media reach. Most of those puffy numbers are a direct result of Brian Hatano’s work years ago and Ari/Zack’s well done YouTube channel. Anyway, as Berk and I have learned, Facebook friends do not equal views. When a page with a million-plus followers puts up an interesting post and gets two comments, I’m telling you the reach is just not there. I get more response from a post about adobe blocks.

Yeah, I’m angry at Bonnier. Not only for firing Jack Lewis and me (in their defense, we weren’t exactly killing it) but also for doggedly sticking with a failed process. Chris Cantle and the new crew were doing a good job with the magazine’s content but the masthead was bloated with salaries and middlemen making it a struggle to pay off the ossified blob smothering their best efforts. You could have given Cantle three guys, an art director and one ad salesman and they would have done just as well, and maybe even turned a profit.

Mixing Cycle World and Motorcyclist diluted both brands and the titles became a slurry of interchangeable writers. Competition between the two formal rivals became cooperation: It didn’t seem to matter who wrote what. The magazines lost their personality and sense of humor. They wrote like they knew they were doomed.

Instead of charging what it costs to produce the magazine like American Iron and other smaller operations, Bonnier stuck with trying to pay for the magazine with advertising and giving the book away free to create a large subscriber base. This stupid-ass method changes the customer base from the reader to the advertiser. And the readers knew it. Charge $29 a year for 12 issues and write to me, damnit!

I don’t know. Maybe nothing would have worked. To me it seems like Bonnier gave up. Instead of raising rates they gave up. Instead of publishing 12 times a year no matter what they gave up. Instead of building reader loyalty with old school give-away items like stuff bags, key fobs and T-shirts they gave up. Readers, just like writers, love to see their stuff in print. That positive interaction was killed when they got rid of the letters to the editor page. If Bonnier group doesn’t care what we think, why should we care what they think?

Nimble, focused magazines that charge what they cost to produce seem to be doing ok for the moment. Their subscriber numbers might be lower but the numbers are real and they make money. It might be as simple as charging more for the product. The hated Cycle World is still publishing today, barely, and what they are doing is not working. Unlike Motorcyclist, it’s not too late for Cycle World. The question is whether Bonnier Corp has the will power to attempt something different and well proven, or give up like they have done so many times in the past.

Adobe Construction: Dirt Cheap!

It takes 60 shovelfuls to fill the adobe mixer. Originally designed for mortar, the outside drum of our mixer looks like an inverted lunar landscape. Dimples as large as a quarter, back when a quarter was worth 25 cents, protrude far enough to run afoul of the mixer’s I-beam chassis. It’s the rocks, see? Mixing adobe eats up the rubber wiper blades on the paddles and as the gap between the blade and the drum grows larger things start going south. When the gap grows large enough the mixer paddles wedge into the rocks and a sharp pop, like someone hit the machine with a 16-pound sledgehammer, is followed by a lurch of the heavy machine. Another dimple has been created. If the conditions are just right the mixer blades will lock up solid and it takes a quick hand on the clutch lever to prevent a smoking V-belt.

I’m telling you this now because when the machine is running it’s so loud conversation is impossible. Big Pappy and I are mixing mud and filling wheel buggies with adobe for blocks. Pappy’s arms are as big around as my legs. Those protruding dimples rubbing the chassis make rotating the hopper to dump mud a two-man operation. We push so hard we nearly tip the machine on its side. Big Pappy nods, which I take to mean push harder. It doesn’t. The handle slams Pappy upside the head and he gives me a murderous look. “What the hell are you doing? I told you to stop.” I’ve only been on the job an hour and I’m already injuring my coworkers.

With adobe mixing the show must go on so Pappy and I work in silence. Not total silence though, because we have to keep count of how many shovels we are throwing into the hopper. “I’m at 13,” I tell Pappy. “15” for me, Pappy replies. The mixer locks up, I grab the clutch. We move loaded buggies to the block-making area then we shovel more dirt into the hopper. Soon the injury is forgotten. “Is that good?” “More water.” Pappy says. “4 more shovelfuls.” “Ok, that’s good. Let’s let it mix” Pappy feels bad about yelling at me, I feel bad for hurting Pappy. We are a team again. I’ve got to be more careful working around others.

Buggies full of the sticky clay, sand and straw mixture that makes up an adobe block are dumped into 2-block forms and smoothed by hand. We have plenty of willing helpers because this is a New Mexico Humanities Council program created to teach the traditional ways of adobe construction (nmhumanities.org). After 2 full days of class a student will come away with a sore back and respect for the ones that came before.

We make adobe block after adobe block. Pat Taylor, our maestro of mud has more than a little Tom Sawyer in him as he makes the hard work of mixing and pouring adobe seem like fun. Several hundred blocks later we have filled up much of the parking lot. After a month of baking in the sun the blocks will be so hard that it takes a solid blow from a hammer to fracture them.

“Who wants to give it a try?” Pat asks and several would-be adobe builders jump in and start laying blocks. Instead of cement mortar, more mud is used to set the Adobe blocks. I’m cutting a bevel into the blocks to create a space for small volcanic rocks. The rocks are fitted into the bevels and held in with a white lime mortar. Once these protruding rocks are set the lime plaster will adhere to the rocks, hopefully keeping the plaster from sloughing off the wall.

Amazingly, we make a pretty decent looking wall. The lime plaster hides all manner of sin and if you can keep the rain off of your adobe wall the thing will last several centuries.

There’s another, even older method of finishing adobe walls borne from necessity: More mud. Mud plaster doesn’t last as long as lime plaster but if you don’t have lime what’s a poor boy to do? Think of mud plaster as a sacrificial coating. It erodes so that the adobe blocks underneath don’t. Mud plaster is applied by hand or trowel, and re-applied every few years as needed. As Pat’s students, we got to try all application methods with special emphasis on the difficult ones.

The mortar, the blocks, the plaster, everything except the lime was made from a mixture of clay, sand and straw. Only the ratios varied depending on what you were using it for. And they didn’t vary all that much. Adobe uses the simplest building material, dirt, and combines it with human muscle to fashion living spaces. It’s the oldest building material yet adobe techniques will likely see use in future human settlements anywhere dirt is plentiful, the land is inhospitable and a Home Depot is far, far away.