Sweet Home, California and New Mexico!

Wowee, it’s been nonstop travel for Gresh and me these last few weeks.   As you know from reading the ExhaustNotes blog, Gresh rode his Husqvarna to the Bonneville Speed Week in Utah from his home in New Mexico.   He’s a better man than I am.   I don’t think I could handle riding a Naugahyde-covered 2×4 all that distance.  Joe is back on the Tinfiny Ranch in New Mexico now, no doubt thinking about concrete, motorized bicycles, getting his vintage Z1 back on the road, and more.

I’ve been on the road, too.  It was a scouting expedition for an upcoming hunting trip with my good buddy J, back to Soprano-land for my 50th high school reunion, and then up to Seattle for a friend’s wedding.  We’re racking up the miles, but I’m home now, and let me tell you, it’s good to be home! I was supposed to be on the road this past week for the Three Flags Classic (I would have been on the way home from Canada by now), but it was getting to be too much and I bailed out on that one.  Like my good buddy Dirty Harry likes to say, a man’s got to know his limits, and I hit mine.

Scouting for Deer

Out in the boonies with good buddy J, proving that beer doesn’t work well as a mosquito repellant.

Good buddy J and I snuck away to an undisclosed location to scout deer. Where we were and where we’re going is a closely-held military secret, but we saw lots of game, we’re going back heavy, and we’re looking forward to bringing home the bacon (or, I guess I should say, the venison).  We camped on this trip, which is something I hadn’t done in quite a few years.  J makes camping seem like staying at a 5-star hotel.  It was fun.  Except for the mosquitos.  Those little bastards were brutal.  I probably won’t be able to make it up there the same time as J (I’ve got another secret mission to Asia coming up real soon), but if I don’t make it on the trip with J, I’ll be there a few days later.  Venison beckons and all that.  I’ve got a .300 Weatherby load with a deer’s initials on it.

Bonneville Speed Week

Joe’s trek to Wendover for Bonneville’s Speed Week was awesome, and you can get to his posts here…

Salt 1
Salt 2
Salt 3
Salt 4
Salt 5
Salt 6
Salt 7
Salt 8

Reading Joe’s blogs was a real treat; I felt like I was riding along with Uncle Joe.  You will, too…click on the above links if you haven’t seen these great stories and enjoy some of the best motorcycle story telling in the world!

Winging it to Wendover, Gresh was…

Joe has another trip planned in the near term for the Yamaha Endurofest.  I’m looking forward to the photos and the stories on that one.  I love reading Joe’s stories!

The Big 50

Hey, what can I say?   My classmates from our Class of ’69 did one hell of a job putting together an absolutely amazing 50th high school reunion.  Surprisingly, I didn’t get a lot of photos…I was having way too much fun.  I did get a few, though, and here they be!

Just a few of my classmates taking a tour of our old high school.
Good buddy Tad, whom I met in the 7th grade, with his Honda Gold Wing.
Good buddy Mike, reminding us there’s no talking to the driver while the bus is in motion!

At one point, we started grabbing photos of folks from the different elementary schools in our area.  Here’s one of the crew who went to Deans School…my elementary school alma mater.

I’ve known everyone in this photo from kindergarten. I had crushes on every girl in this photo at one time or another.  Don’t tell Sue.

We then thought it would be a good idea to take a group photo of everyone who had detention in high school…you know, where they make you stay late to wash blackboards, clean erasers, and stuff like that for cutting up in class. I’m guessing they can’t do that anymore.

The kids who had detention in high school. I was the king of detention.

I can’t remember ever having as much fun as we did at the reunion.  Everyone looked great. Some of the folks there I first met in kindergarten, and most I had not seen in 50 years.  One of the young ladies you see in the photos above had saved some of our high school newspapers, which had a column titled Exhaust Notes.  And you can guess who wrote it more than half a century ago.  That’s a story for another blog, and it’s coming your way soon.


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Product Test: Progressive 412 Series Shock Absorbers

Most people I’ve spoken to are happy with their Progressive Suspension products. If you went by damping action alone I would be, too. The problem I had with the two sets of Progressive 412 shocks I’ve bought is that the damn things leak. When I say leak I mean like after a couple thousand miles of off road riding. Conversely, some of my riding buddies have the same exact shocks and report no leakage after several years.

Godzilla, my 1971 Yamaha RT-1B 360cc endure, has about 4 inches of rear wheel travel. When new, the Progressive shocks did a fantastic job damping that short distance. The bike would bottom out if you hit big ruts at speed but the rear end stayed in line and didn’t swap places with the front. It was a great boost to my confidence. I was able to gain some serious speed across open desert while the Progressives swallowed up big holes and bumps without spitting me off. I’m not saying it was a smooth ride, but it was controlled.

The shocks were great on hills. They helped the rear knobby tire follow the contours of the earth and allowed Godzilla to climb some really steep inclines. If I accidentally spun the wheel by feeding in too much power I could close the throttle and then bog the motor, taking advantage of the big two-stroke Yamaha’s grunt at low RPM without stalling the engine. It was a traction seeking beast, I tell you. I’ve replaced the 412’s with a cheap set of remote reservoir shocks and the difference in performance is huge.

The first set of Progressives lasted about 10,000 miles before one of them sprung a leak. I chalked it up to the rough trails Hunter leads me on. Since I liked the Progressive action so much I sucked it up and bought another set. The new set was just as good, except they started leaking after only 2,000 miles. The second set of Progressives failed dramatically: Both shocks went bad simultaneously and projectile vomited hydraulic oil all over the rear of the bike. I thought the engine crankcase had broken.

To give the shocks their due I was riding an extremely rough trail with lots of boulders and steep drop offs. The rear suspension was bottoming on the big stuff but I felt conditions were no worse than normal.

The leaking wouldn’t be a big deal if the shocks were rebuildable. Progressive 412 shocks are not. They roll the shock body over the upper shaft guide and seal. It’s a machine process that is difficult to replicate in the average home shop. Even if you did manage to un-roll the shock body, the seals are made by NOK and are proprietary to Progressive (and Progressive won’t sell the seal). The shocks are made in Mexico so I doubt they have any to sell. In my correspondence with Progressive the only solution offered was to buy yet another set of shocks.

At $250 a pair this was getting expensive, you know? Since I had so many leaking Progressive shocks I decided to cut one open to see if there was any way to modify the seal area to take a seal that is available. It looks doable. I will need to get my South Bend lathe up and running to spin out a new top bushing with an O-ring on the outer part to replace the crimped end. To keep the top bushing from popping out on full extension I’ll need a few screws around the circumference of the shock body. Any nitrogen charging will have to be replaced with air from a simple Schrader fitting.

I’ll do another blog on the seal/bushing refit but don’t hold your breath. None of this is going to happen in time for October’s Yamaha Enduro Fest held in Flagstaff this year. The remote reservoir shocks are so bad I’ve got a cheap set of Red Line shocks coming from Ebay to tide me over. For those of you keeping count, I’ve had the original shocks, two sets of Progressives, the remotes and now the Red Lines. Hopefully these last two won’t leak.


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Product test: Lucas Fuel Treatment

I won’t feel bad if you don’t believe a word of this story. I don’t believe it myself and I was there.

Here’s the thing: my 2008 Husqvarna SMR510 single cylinder thumper has always gotten around 50 miles per gallon of gasoline. Sometimes it does 47mpg, other times 52mpg. These are mostly highway mile ratings because traffic doesn’t exist in La Luz, New Mexico. Rain or shine, for 12,000 miles the fuel usage has been consistent. That’s not bad mileage for a high-strung, near race bike engine so I’m happy.

The Husky seemed to be stalling more frequently than I like on the trip to Bonneville. The clutch was dragging a bit, the oil was overdue for a change, it was 100 degrees plus everyday and the 510 spins only the barest of flywheel to ensure quick revs. Added to all this is the Husky’s tall first gear, which requires a bit of slip to get off the line. I checked the intake system for air leaks and tightened the hose clamps and gave all the whatnots a good look over. Everything seemed ok. Maybe Joe Berk is right: Maybe I just don’t know how to ride a big 4-stroke single.

My riding buddy Mike and I were at the Pilot fuel station in Wendover and he suggested I try some Lucas fuel treatment. “That’s good stuff, pour some in the tank each time you fill up and see if the bike quits stalling.” Normally I put no faith in fuel additives. It’s all snake oil to me but I figured I’d humor Mike and pour some in for appearances. Nothing happened. The bike kept stalling. It ran exactly the same. I made a special effort to rev the piss out of the engine to keep from stalling in traffic and went about my business.

It was on the ride home that the strangeness started. I was getting well over 50 miles per gallon at our first gas stop. I dumped a little more Lucas snake oil in the fresh tank. The next couple gas stops I didn’t bother to check the mileage but each time I filled up I dumped a little of the Lucas sauce into the tank.

On the second day of our homeward trip the Husqvarna did 70 miles per gallon. I was stunned. I figured I must have been doing something wrong so I dumped a little more Lucas in the tank and ran 100 miles down the road. This next tank was only 67 miles per gallon. These mileage numbers kept up all the way back to La Luz. I’m out of snake oil so it will be interesting to see if the fuel consumption increases.

How is this possible? How can a few ounces of yellowish liquid increase mileage by 40%? What am I doing wrong? Get this: normally I can go about 150 miles before running out of gas. With the magic sauce I can go 210 miles! I can’t believe it. Has anyone else experienced this phenomenon? Tell me about it in the comments section, please. I need to know that I’m not insane.

Salt 8

It seems like tents get larger the more time they spend exposed to sunlight. But the thing is, man, camps were made to be broken. As much as I liked the hot sun, dusty gravel lot and 4-mile walk to the KOA facilities, we had to go.

I’m good with the two days we spent on the salt. I feel like we got a really good idea of the situation and the Southern California Timing Association had their hands full. They didn’t need me prowling around stirring up the troops. The salt was in no mood to be trifled with and we left it to bake and heave, a different salt from a few hours ago and different from that salt in a few more hours.

There’s no good route east from Bonneville except for the hard slog on Interstate 80. From there it’s a long hot day south and the Husky beat out a steady tune all the way to Moab, Utah. The place was an endless parade of tourists, every one one of them healthier than the last. Their bodies were so chiseled they looked like they subsisted solely on finely ground pumice. Their smiles were stretched over perfectly dazzling teeth. I felt like Quasimodo lurching among this mob of Fits.

We swung through Monticello, Utah, a place where 11 years ago me and Hunter left Dave at a motel room with a broken foot and two hamburgers on his night stand. The past days and present days are crashing together on this ride. If you let your mind wander it’s easy to lose track of where you are on the continuum. The hamburger place where we stocked Dave’s nightstand is still there. Maybe Dave is still in that room. 11 years has gone-and-went representing one tiny tremor of time. What happened?

I rode away from Monticello on Godzilla back then. It was a hard pull up the grades.  Sometimes the old two stroke held 55 mph. Now I rip up the same hills with the Husky spinning free. So much air pumping past 500 CC’s of modern 4-strokery. I’d still rather be on Godzilla. You earned a hill with that bike, man.

Tonight we’re giving Switchblade, the panhandler with a pickle, another shot at my ribcage in Window Rock. I wonder when I will be back to remember this place, to remember Switchblade. I wonder what the last place will be?

Get it while you can, boys.

Salt 7

During Bonneville Speed Week enterprising teens set up salt washing stations.

The rough wet salt did not bode well for the speed trials this year. After seeing how the situation unfolded yesterday Mike and I were in no hurry to get out to Bonneville and in fact it was almost 11:00 a.m. before we paid the SCTA man another $20 entrance fee.

The ticket man told us to avoid the start area as it was getting churned up and the competitor’s vehicles were getting stuck. It was kind of a pain because the start area was where we wanted to go. One thing I’ve learned in my short life is that there’s no sense in railing against mushy salt.

My hamburger-stand-at-noon meter told me there were fewer spectators and contestants than yesterday. Bonneville isn’t spectator friendly to start with as the courses are far in the distance. You pay to be surrounded by the ambiance: great things are happening just over the horizon.

The pits are very open, you can go bug the racers all you like. They really seemed to appreciate my helpful suggestions for grabbing that final 1/10 of a mile per hour.

I don’t know why my motorcycle brothers were being so obtuse on the track today. They consistently failed to clear off the course after their run much to the dismay of the hundreds of waiting competitors.

Even without the motorcycle guys gumming up the works wait times between runs stretched to 15 minutes. Multiply that by 100 or more competitors and you start to get at the immensity of the problem caused by Mother Nature shutting down three courses.

Bonneville is one of those events where it’s easier to compete in than spectate. After one really lengthy pause in the action we decided that racing may be over for the day. We headed back to camp feeling ill-used for our $20 entrance fee but it all goes to a good cause: The pursuit of speed.

Unrelated to anyone’s efforts on the salt, one of the bolts holding the luggage rack to the Husqvarna had fallen out somewhere on the trip to Bonneville. I removed the opposite side bolt for a sample and took the thing to Ace Hardware where they had no metric bolts. The next place I tried, CarQuest, had two of the small, 4mm bolts.

As soon as I located the correct bolts I should have known I was in trouble. The Husky uses those captivated-nut type of deals where a threaded nut is crimped into the aluminum frame tube. It gives you something sturdy and steel to screw into.

When the sample bolt was removed the captivated nut became a free range nut and it wandered off into the frame tube. Of course I had no idea any of this was happening.

I kept trying to screw the sample bolt back onto the Husqvarna. The thing would not start. As I became more confused I became more irrational. It was hot, Mike was making suggestions and I was not wanting to hear them: “I just took the bolt out of the F-ing rack minutes ago! Why won’t it start?” Semi-blind from sweat I removed everything off the back of the bike and it became clear that the bolt was never going to thread into the hole because there was nothing to thread into. It was a void, man.

Back to Ace hardware for a $35 drill motor, a $14 drill bit set, and assorted 1/4″-20 bolts and nuts. That bastard rack was going to be secured by any means necessary. I drilled all the way through the frame tube and into the plastic inner fender. Now the longer bolt was slotted through into a locknut on the other side.

This all sounds simple but it took three separate trips to the auto store and hardware store to achieve. I gave Mike the new drill motor hoping the shiny bauble would make him forget all that he had seen earlier. I spent the remains of the day sitting by the KOA swimming pool and drinking gin & tonics. Tomorrow we break camp and start heading back to God’s country: New Mexico.


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Salt 6

A Ukrainian guy crashed his 900-volt electric bike at 150 miles per hour. He’s okay but the bike is a bit bent. It’s been a hard day on the salt for motorcycles and not much better for the cars. The course is rough and soft.

I hear the grumbling as I cruise the pits. “No records this year.” “We might as well go home.” “They should call the whole thing off.” Conditions have restricted the racers to one course for experts and one course for rookies. At the start area the blue course lines are close together and they get wider apart the further down course you go.

A Buell rider was 5th from the start line when racing was called for the day. He’d been in line since 7:00 a.m. and the line is a mile long. It takes patience to go fast.

The Bonneville speed trials are spread out over 8 miles. There are thousands of rebars pounded into the salt and miles of yellow plastic tape denoting areas but it all seems so random. We ride over and under the tape. No one bothers us. The tape is just to give your mind something to work on in the featureless white plains. Mostly the pit area is near the middle and the course is a quarter mile away. Bring binoculars or all you’ll see is a tiny object speeding from your right to your left.

Walking the pits is a 6-mile proposition. It’s huge and the blinding white salt burns your skin from underneath. You really need two hats: one on top as normal and one with the center cut out and the brim circling your neck like a Queen Elizabeth collar.

The place is solid enough where compacted. Out towards the edges and further north the salt gets crunchy and damp. It feels like the water table is a few inches down.

2:30 p.m. and racing is over; spectators and racers wander away from the salt in dribs and drabs. It’s a slow exodus with a heavy flat head V-8 feel to it.

Old Salts tell me attendance is down this year but that guy who waited all day for his run thinks that there are plenty of people. I’m a rookie so it looks fine to me.

The track radio announcer who is from the Upper Peninsula of Michigan is also in charge of the Porta Potties. There are 74 plastic potties spread around the 8 miles. I told him number 68 out by Mile Marker 7 was not sitting level and could he shim the thing properly. He wants to set a record with a ZZR Kawasaki but has run out of money. Announcing is a slow business with 75% of the track closed but he makes a good job of keeping it interesting.

I met a chick with a turbo CB125 Honda. She was in the empty impound area where the record setters await a second pass to make it official. She said the track was rutted and bumpy but she managed 57 miles per hour. Somehow that was a record. The soft salt sucks power. It’s like racing through sand.

On the ride back to town you’ll pass hundreds of campers parked alongside the road. It’s a free camp area but the facilities are zero. It’s primitive but for the guys watching TV in motorhomes it all looks the same.

My buddy Old Iron says that to find a good restaurant in West Wendover look for salt in the parking lot. The more salt, the better. If there’s a turbine powered car parked up you’re golden. It works, my brothers.

Salt 5

West Wendover, Nevada.

Where else can you find an old flathead Ford Hot Rod and a 27-foot long turbine powered Liner parked up at the cafe?

So many talented builders are in Bonneville. The trailers are works of art, their suspensions complex links and air bags. It’s like a superior race of mechanics from another planet has landed on Earth.

We can’t go a block in the mini-casino town of West Wendover without stumbling on something cool, something Rod-ish.

Right now, in this town, the combined brain power could accomplish any task. And it would be accomplished with glossy paint and many, many holes drilled for light weight.

Salt is everywhere. The cars are covered in it. It falls off in fist-sized chunks and then the salt chunks are pulverized by passing cars.

But back to camping: my tent has changed shape in the 6 years since I last propped the thing up. The poles are all the wrong length and I’m pretty sure you’re not supposed to cut large sections out of the walls to assemble the thing.

The tent is standing but it looks more like a pile of dirty laundry rather than a house. All these geniuses surrounding me. How do I tap into that knowledge?

The Husky is getting a bit cranky. At low speeds It’s stalling frequently. The clutch is dragging a bit and with no flywheel the thing will just pop and die. I think I’ll check the intake manifold rubber for tightness.

Had a great dinner at the Prospector Cafe: fried chicken with salad, bread and iced tea, cheeseburger and a Modelo dark beer totaled $20. A guy could get used to casino living.

Salt 2

I like going camping with a truck. You’ve got plenty of space to load your gear and when you get there you can set up a nice little spot. I guess I’ve already told you how much I hate carrying camping gear on a motorcycle and that motels near Bonneville, Utah are expensive. But it seems I can’t stop myself, I just keep complaining. I see those BMW earth-roamer types with all the gear piled up over their heads and I think, “Oh, Hell no! I’m cool as an ice cube, that’s not me.”

Yet here I am. Here I am piling camping junk over my head like a Starbucks-sipping, Hi-Vis wearing, midlevel manager-who-mistakenly-thinks-corporate-values-his-efforts, Beemer rider. The shame, it burns hot.

That’s not the worst of it. I just know the flimsy aluminum sub-frame on the Husqvarna is going to break. It has to. This bike was designed with two things in mind: to pop wheelies and flee from the Po-Po. Because I don’t have a running street bike I’ve turned the Husky into a single cylinder Gold Wing. It burns, man.

No way was I going to get all the camping stuff onto the Trophy Rack that the Husky was wearing. I had to dramatically expand capacity and the only way to do that was with saddlebags. To do bags I needed some infrastructure in place that would prevent the bags from tangling in the rear wheel and melting to the high mount, noisy, life saving, public opinion destroying, Arrow exhaust can.

I have no way to weld stainless steel but I have a lot of stainless tubing so I chopped it up and took the sticks to Roy’s welding (out by the mini goat farm) and the fine crew at Roy’s stuck it all together.

Next I needed a few plastic bits to fit the existing rack and give my U-bolts something to tighten against without bending the metal straps. I knocked these out of some thick plastic I had left over from a boat job 35 years ago.

My Safety Exhaust on the Husqvarna is high and tight so I riveted a metal heat shield on the left side of the Super MoTour bike. My buddy Mike loaned me the saddlebags, I don’t want them to catch fire in front of him. You’ll be hearing more about Mike, as this Bonneville ride is his idea. All told, I’ve probably doubled the poundage of the featherweight Husky with this jungle gym hanging off the back.

Unrelated to the luggage situation but still needing sorting was the Husky’s headlight. The normal bulb is an incandescent 35-watt, both high and low beam. The bulb works ok in the daytime but it casts a feeble light for night use. It’s like having a Black Hole on the front of your motorcycle. The pattern reaches only a few feet into the gloom. On moonless nights it struggles to illuminate the front fender. It’s so dim bugs fly away from it. Hey, I’m here all week, invite your friends.

The other problem with the stock bulb is that it constantly blows out. The tiny filament shatters and when that happens you get an intermittent headlight that turns on and off as the filament shakes around making contact now and then. Sometimes the bulb will self-heal, the wire re-welds itself and the light may stay on a few hundred miles. Despite all this, the inside of the bulb is usually broken into a million pieces by the time 1000 miles rolls past.

I tried a bunch of different bulbs. LED, Halogen, HID, and incandescent; most of them ran too hot for the Husqvarna’s plastic reflector. For this trip I’ve settled on a cheap LED bulb with no watt rating or any information stamped into the metal housing. It is a very crummy bulb, perhaps even weaker than the incandescent bulb but I’m hoping it stands up to vibration better. A strange side effect of the LED electronics is that the high beam indicator light stays on all the time. I’m sure the bulb won’t short out and fry my electrical system.  What could go wrong?

That’s it. I’m leaving in a few days so I’ll be blogging from the road like Berk taught me to do. See you in Bonneville.


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Mini Motor Madness: 6

I managed to get all the cables routed and connected. The electrical wiring is concealed inside the large diameter front down tube along with the clutch and throttle. Mini Motor Madness was looking sharp but there were still a few more details to attend.

The cute little gas tank has studs spot-welded onto the underside of the tank. Thin brackets fit onto these studs and clamp the tank to the top frame tube. Except that the brackets are so thin they distort when tightened. The studs needed a few spacers to give the nuts something to tighten against.

From there it was a simple matter to connect the supplied fuel line and filter. The fuel line feels like silicone, it’s very soft and flexible, I don’t think it will need clamps. The kit came with a rubber gasket for the fuel petcock but it looked like the gasket would squirt out the side when the petcock was tightened. I used Teflon tape instead. It hasn’t leaked so far. So many little pieces came with this kit. It really is complete.

The Wal-Mart fender supports were made from ultra thin sheet metal. Just by looking at them I created a fracture. I cut some scrap L angle aluminum into braces and made a backing plate to spread the load a bit. Hopefully the fender won’t tangle in the wheel.

Long time Mini Moto Madness readers will recall the chain alignment issue I was having in an earlier episode. I meant to get back to the problem but the bike was nearly complete. I had to hear it run, man. I turned on the gas, pedaled down Tinfiny’s steep, rutted driveway, popped the clutch and the little motor fired right up. For about a second.

There was a loud grinding noise from aft and the rear wheel locked up. The chain, never really happy with the set up, was tangled in the rear wheel. It was so bad a 3-link section was missing! Luckily, the kit chain was extra long to suit many different bicycles and I was able to splice in a section, making sure to peen the pins after fitting.

To ride this puppy I’d have to bite the bullet and take that damn rear sprocket off (again!) and fit spacers. Like I said earlier, this kit is complete. It had everything needed to shim the sprocket, although the shims were a little harder to access.

After butchering the sprocket for shim stock I reinstalled the rear sprocket. Now on their 3rd round trip the elastic stop nuts were losing elasticity but I was all in, I had to ride the beast. The sprocket was a tad wobblier than I remember but my patented sprocket-tuning tool allowed me to true up the mess to a reasonable level.

And it worked! The little beast fired up and settled into a retro idle, the smoke poured from the recommended 16:1 fuel mix ratio. I live in a steep, hilly area and the bike is geared too tall. I don’t know how fast it goes (that will have to wait for the full exhaustnotes.us road test) but it’s faster than any coaster brake bicycle should be going. The gearing would be ok in Florida but at 6000 feet elevation with 1st gear hills all around it’s Light Pedal Assist all the way.

I’ve ordered a 48-tooth sprocket to replace the stock 44 and my front brake should be here any day now. I’m calling this a win! The kit project is complete in my mind. So there! I finished one. The next phase will be modifications to make the rig suitable for my situation.

Mini Moto Madness: 5

Not only do I rarely finish projects, it takes forever for me not to finish them. I’m a slow worker. I get bogged down in details and miss the big picture. Details like the front engine mount on Mini Moto Madness. The front down tube on the Huffy is a large diameter pipe and the smaller, cast in semi-circle on the engine crankcase will not fit. The engine kit comes with a steel adapter plate and a U-bolt that fits the fat tube but the thing looks like hell.

I got to thinking and planning, figuring on a chunk of aluminum to fit the two different pipe diameters, holes drilled, cuts made, longer bolts, it was getting out of hand, man. This time I was able to catch myself. What the hell am I doing? Every other mini motor I looked at used the stock mounting plates so I said, “Screw it.” and went with the popular choice. Right there is a two-day labor saving decision.

With the motor firmly in place I spent some time on the chain drive. The rear fender came in contact with the chain so I had to trim it and roll the sharp edge. It’ll need a paint job and stronger brackets but I’m going to wait until the mechanical is done before tackling cosmetics.

It’s almost impossible to get two chains to agree on length so the mini motor kit comes with an idle roller for tension adjustment. The idler also turns the chain angle upwards before the lower frame tubes get narrow, keeping the chain from rubbing. I don’t like the thing but I’m not sure what to do about it. My rear sprocket is slightly misaligned; the chain doesn’t jump off the sprocket but it sure favors the hub side. To center the chain the rear sprocket needs to go outboard 1/16” so that means making a spacer and reassembling the sprocket onto the wheel. I’m also considering adjusting the countershaft sprocket instead. I’ve decided to deal with this situation later.

The pretty chrome exhaust pipe didn’t quite clear the Huffy’s crank arms. I didn’t want to mess up the chrome by cutting and welding the pipe so instead clamped the exhaust flange in the vise and twisted the pipe a few degrees. The pipe twisted beautifully with no wrinkles or kinks. The crank arms clear with room to spare. Sadly, the chrome plating did not go along with the program and delaminated. Pro Tip: Buy the kit with the black painted exhaust. It’s easier to modify for your particular bike.

The ignition coil was a straightforward install. I’ve upped the difficulty rating by routing the wiring through the frame. Most of these bike builds look cluttered with wires and cables. I’ll run the controls inside the frame as much as possible.

The rotor output wiring will also run internally. I’m sure this will end in tears but I saved a lot of time not fabricating a front engine mount so I’m using that time credit to tidy up the job.

The other sloppy area on these builds is the handlebar. Unlike a motorcycle, there is no speedometers or bodywork to hide the throttle/clutch/kill wiring. I’ve drilled holes and snaked the stuff through the bars. It looks cleaner to me. Yes, I’ve weakened the handlebars. I’m willing to risk a crash from structural failure in support of aesthetics. We are all artists and it’s about time we started living like it.