December 2024 – The ExhaustNotes Blog

An XR1000 Barn Find!

By Joe Berk

Boy oh boy oh boy! Talk about an interesting barn find! We all have regrets filed under “I shoulda bought that when I had the chance,” and in my case, one of those items is the Harley XR1000. I did a Dream Bikes feature on it a ways back, and as soon as I did, Joe Gresh let me know that he had been planning to do the same (I beat him to it).

I always thought the Sportsters had a cool look, and to me, the XR1000 was cool raised to an exponent. It did what it was supposed to in my mind: It evoked images of Bart Markel drifting around a half mile dirt track (which I actually saw many times at East Windsor Speedway when I was a teenager), and it made me want to be that guy.

On a whim, I typed “XR1000 for sale” on Google, and this popped up. Wow, talk about a barn find!

The ad text says it all:

2,486 ORIGINAL MILE INCREDIBLY ORIGINAL BARN FIND!!! Untouched “barn find” condition very original XR1000 in absolutely amazing condition! Although I am using the term “barn find,” this bike was properly stored in an attached climate controlled garage after being completely serviced and prepared for long term storage, including cylinder fogging, fuel draining, oil change, battery removal, and a full check over and service including: head and valve spring check by the Harley-Davidson dealer race program lead technician (back in the day), fork seals, brake fluid, chain lube, etc. We have tested all non-running systems including front and rear brakes, turned over the engine, lights, starter operation, horn, tires holding air, suspension compliance, etc. and confirmed all to be in proper working order. If the new owner would like us to fill the fuel tank and get the bike running, we would be happy to do that as well, or we will leave it as it is in “barn find” condition. It is up to the buyer’s preference. The condition of all the paint, chrome, and metal is excellent with only dirt and dust covering, no corrosion. The only slight surface corrosion I see is limited to the exhaust heat shields only and could easily be remedied. The rest of any “rust colored” things you may see is simply dirt that I have confirmed in a couple small spots will clean off. Of course, I can’t say the bike will look like brand new with a simple wash after sitting for 20 years, but I am saying the chrome and trim IS NOT corroded. The bike does come complete with 2 keys (one ORIGINAL Harley key), books and manuals, and some records from the Harley Dealership when it was gone through and fully serviced and readied for storage in 2005. The bike also comes with the original longer black mufflers, while the optional accessory shorter less baffled mufflers are currently installed on the bike. We purchased the bike directly from the previous older collector owner as part of a seven Harley-Davidson collection and rolled it out of his garage into our enclosed trailer and brought it here for inspection. I have described everything to the best of my ability and provided lots of detailed photos and information for your consideration. Please feel free to contact Jason for any intelligent unanswered questions if you are interested in purchasing the bike. Without a doubt an incredibly rare opportunity to own a piece of Harley-Davidson history, and the only one like it for sale nationwide.

Wow! Somebody buy this before my “Want” overcomes my “Need.” Will it get away? Man, $27K sure is a lot of money. But how much is $27K these days of $4/gallon gasoline and runaway inflation, anyway?

Like I said: Wow! Will there ever be another opportunity like this?

Check out these photos of this incredible find:

A special thanks to Jason for allowing us to use these photos and the description above. You can reach Jason at The Auto Livery (telephone 513-738-1115).

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British Motorcycle Gear Exclusive Offers!

By Joe Berk

Good news! Good buddy Andrew Capone, Isle Of Man empresario and British Motorcycle Gear baron is having an exclusive sale for ExNotes readers. It’s a whopping 21% off any BMG brand jacket. When you enter your order on the British Motorcycle Gear site, just add the code BMGJOES21 at checkout. British Motorcycle Gear also has great deals on Belstaff closeouts (as well as nice gifts in the $100 range) for under your Christmas tree. Andrew tells us that the 21% BMG jacket discount is 1% more off the sale he’s currently running, and that’s because we ExNoters are his kind of 1%-ers.

You read about Andrew here on ExNotes before. He’s the real deal and he’s a real rider. The latest issue of Motorcycle Classics magazine (Jan-Feb 25) is about to hit the newsstands, and Andrew’s magnificent Norton P11 is featured in it. It’s a great read about a great bike (I know because I wrote it). Pick up a copy when you get a chance. Or, if you have a subscription, you can read it online.

You’ve also read about BMG gear here on ExNotes. Joe Gresh tested several of their items, he’s a crusty old fart, and he gave all the British Motorcycle Gear high marks. You can read Gresh’s BMG reviews here.

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Zed’s Not Dead: We Get It Right The Tenth Time

By Joe Gresh

I like to think of myself as handy with a wrench. I try to fix most things even if I have no clue and oftentimes succeed. This Kawasaki 900 though, this Zed has been giving me fits. It almost makes me question my do-it-yourself mantra. Almost…

After initially getting Zed running a few years ago I enjoyed 4000 relatively trouble-ree miles. Zed had a slight hitch in its giddy-up right off idle but otherwise it ran fine. Then the bike started fouling spark plugs and missing. Occasionally gasoline would pour out the carb overflow tubes and a sharp rap with a screwdriver handle was needed to stop the flow.

So my first line of attack was the float needles because they were original and came out of corroded carbs. I went online and bought some cheap carb kits that included needles and seats.

Setting float height on carbs using plastic hose screwed into float bowl drain.

On a 1975 Z1 Kawasaki the carbs sit up high off the engine block so you can do a lot of tinkering without removing the carb bank. I changed all the needles and set the float height using the clear tube tool that screws into the carb bowl drain.

This didn’t really cure anything. Plugs were still fouling. I started to suspect an ignition problem. After messing with the points and several test runs I was getting nowhere so I purchased a new, aftermarket ignition system. They’re cheap, like $90 or so.

Carbs removed from Zed. A scene I got accustomed to. After the 4th round trip I decided to look elsewhere.

The new system came complete with new coils and wires. This was nice as the old coils were butchered by the previous owner. I installed the new ignition system and the bike still ran terrible and fouled plugs.

I rechecked the aftermarket floats and upon examination I found the needle seats miss-punched with what looked like lettering for the needle size. This caused a wrinkle in the exact spot the needle needed to seat.

.030 tool for setting baseline carb slide height.

Next, I bought new Mikuni needles and seats. I put the Mikuni stuff in and re-set the float levels. The bike ran like crap and foiled the plugs. At least I knew the ignition system was ok.

I was at my limit of understanding, my attention went back to the carburetors. I pulled the carbs, dismantled them and cleaned everything.

Zeds carbs sat like this for 2 years. I was befuddled, vexed, stressed right the “F” out.

I bought another, more expensive carb kit and new Mikuni enrichener plungers. The carbs were in a million pieces on my bench and I lost interest. Other things were happening, concrete need pouring and the carbs gathered dust for two years.

A few months ago I decided to get Zed running for the Motorado vintage motorcycle show up in Santa Fe, New Mexico. Buckling down, I reassembled the carbs and using new rubber manifolds (the others had dry rotted in only a few years!) I slid the carbs back into Zed and the bike ran like crap, still fouling plugs.

I couldn’t get the bike running well enough to sync the carbs. A bad condenser was messing up two cylinders.

I took the carbs off the bike and went through them again making sure everything was spotless. And the bike ran like crap. Again, I took the carbs apart racking my brain over the flooding issue. And the bike ran like crap. I changed jets, I changed float heights, I swapped pilot air jets, I swapped emulsion tubes. The third time I took the carbs apart and triple checked everything the bike still ran terrible.

I was in the weeds bad-like and decided to think hard on the situation. I told myself that carbs aren’t all that complicated and that even if I didn’t get them perfect it should still run. And that the bike ran fine for 4000 miles with those carbs. That was when I decided to go back to the new ignition system.

One of the new points had a whitish coating. I thought maybe the bike sat so long the points corroded. Then inspiration hit me: the condensers! I checked the condensers with an ohm meter and found one of the two condensers bad.

I had started with one problem: fouling plugs and by using aftermarket needles I installed a worse set of needles. By removing the original ignition system I installed an entirely new problem with the bad condenser.

These two errors were compounded by my inability to believe that the new parts were bad out of the box so I kept rebuilding the carbs over and over.

The condensers on the old ignition system tested ok and I swapped them into the new plate. And the bike ran. Not perfectly because I had all the jets wrong in my attempts to make the bike run.

I walked the carbs back to their original settings. First the old slide needles and emulsion tubes went back in. Then the main jets, then the pilot jets until finally everything was back to where I started from two years ago.

Zed was running pretty good so I took a little 300 mile test loop. No fouled plugs. Stupid hurts and I was so damn stupid chasing gremlins that I was creating even as I was installing new gremlins.

Home built replica of the official Kawasaki carb sync tool.

Next up is a good carb sync and since parts are so crappy now I will try an electronic ignition system just for fun because I haven’t screwed things up enough yet. Stay tuned.