A Model 60 Hand Job

You know, you can have a lot of fun dreaming up titles for blogs.  When I told good buddy Mike about this one, he’s the guy who suggested the above.  Yeah, it’s racy, but it’s not what you think.  This blog is about timing.  Life, success, good comedy, and a host of other things are all about timing.

Take revolvers, for instance.  Timing is critically important.  For a revolver, timing refers to having the chamber precisely aligned with the barrel when the hammer drops.  If it’s not, the barrel becomes a salami slicer, which is good if you’re a mohel but bad if you’re a shooter (or another shooter on the firing line).

Take a look at that lead shaving in the photo above.  It’s what squeaked out of my Model 60 and went sideways at high velocity between the cylinder and the barrel.  It did that because the revolver went out of time.  Primers can be another indication of incorrect revolver timing, as shown in the photo below.  When the firing pin’s primer indentations are offset like you see here it means you’ve got trouble in River City (or anyplace else you’re firing the revolver).

This blog explains how to correct an incorrectly timed revolver.  We’ll start, as always, by making damn sure the gun is unloaded.  Once we’re satisfied it is unloaded, the next steps are to remove the revolver’s grips and sideplate.  The grips detach with a single screw.  Three screws secure the sideplate, and each of them is different.  The one at the rear of the sideplate is easy to distinguish because it has a flathead to fit under grips.  The other two have domed heads, but they are not identical.  The screw at the front of the sideplate is dimensioned such that it locks the yoke in position fore and aft, but it allows it to rotate.  If you switch the two domed screws when you reassemble the revolver, the cylinder will not swing out of the frame freely.

Once the grips and sideplate screws are out, don’t try to pry the sideplate off the revolver frame.  Hold the revolver over your workbench with the sideplate facing down, and give the left side of the grip frame a few sharp whacks with a plastic mallet or a screwdriver handle.   The sideplate will drop out, and the transfer bar will drop with it.

After the grips and the sideplate are off, here’s what the guts of a Model 60 look like.   The transfer bar is the piece denoted by the left arrow.  It will probably have already fallen off the gun when you removed the sideplate.  Our focus in this blog will be on the hand, which is the piece noted by the red arrow on the right in the photo below.  The hand will pivot counterclockwise in the photo below. Rotate the hand counterclockwise and you can lift it out.

The hand is what moves upward as you pull the trigger or cock the hammer.  It fits through a slot in the revolver’s frame to engage the little nubs on the cylinder’s ejector.

Here’s what the hand looks like after you have taken it out of the revolver.  The hand on the left (in the photo below) is the one that was in the revolver and Model 60 to go out of time; the one on the right is a brand new one.

You can see there’s a big difference in length between the old and the new hands.  I bought my new hand from MidwayUSA.com.  It was about $25.

The next steps involve removing most of the revolver’s internal pieces.  You don’t have to do this to get the hand out of the gun, but you will have to remove and reinstall several internal components several times to properly fit the hand.  This involves checking both single and double action function testing, disassembling, removing very small amounts of material from the upper part of the hand, reassembling, and repeating the process several times until the revolver is functioning satisfactorily.

We’re going to remove the hammer spring and yoke using the same paper clip custom tool we used for installing the lighter hammer spring (denoted by the left arrow).  Those other two arrows denote where the hand’s two  bottom pins fit into the trigger.  We’ll come back to that later.

This next two photos show the hand’s bottom pins.  The third pin is a stop. We’ll come back to that later, too.

At this point, push the revolver’s cylinder release forward, lower the cylinder out of the frame, and slide the yoke and the cylinder off the revolver.

We’ll next remove the revolver’s hammer.  It lifts out to the right.   Then we get to the trigger spring and rebound slide.   It’s tricky.  It’s the piece just below the hammer in the photo below.  Note that it has a spring acting against a post at the rear.  After you have removed the hand and the hammer, you can pry the rebound slide away from the revolver’s frame, but make sure you cover that spring.  If you don’t, it will go flying.  Don’t ask me how I know.

Here’s the trigger spring and rebound slide after removal from the revolver.

At this point, you can lift the trigger out of the revolver.

This is where things get even more tricky.  We’ll fit the new hand to the revolver.  Doing so will require installing it as delivered to get a rough feel for how much material we need to remove from the hand, reassembling the revolver to check functionality, disassembling again to remove the hand, stoning the upper surface down a little, reassembling, and repeating the process.  It took me three assembly/disassembly/reassembly cycles to get it where it needed to be.  Slow and gentle is the approach here.  You can take material off the hand; you can’t put it back on.  Take too much off, and you’ll ruin the new hand.

The first thing we need to do during the reassembly step is install the new hand in the trigger, and that’s tricky, too.  There’s a tiny torsion spring in the trigger, and its purpose is to keep the hand pressed forward against the extractor.  You can see the red arrows pointing to the spring in the photo below.

That little spring needs to be on top of the hand’s smaller lower post, and in order to get it there, the easiest way is to push it up from beneath the trigger before you attempt to install the hand, rest the spring on the side of the trigger, install the hand, and then push the spring back into the trigger.  Here’s what it looks like with the spring pushed on the side of the trigger.

After you have inserted the hand into the trigger (as you see above), you can then push the spring back into the trigger’s slot.

We are now ready to start the fitting process.  Put everything back together again except the transfer bar, the sideplate, and the grips.  When you reinstall the rebound bar, make sure the little shaft that extends from the rear of the trigger engages the cavity in the front of the rebound bar.  You can see that cavity in the photo below.

When you look at the revolver from the rear, you’ll see the hand inside the revolver frame slot, and how it moves up and down when the hammer is cocked (if you are firing single action) or when the trigger is pulled all the way to the rear (if you are firing double action).  The hand acts against the little nubs on the extractor to rotate the cylinder.  You can see one of the extractor nubs in the photo below.

On a new hand, the hand will most likely be too long.  The revolver may or may not rotate the cylinder when you actuate the trigger in a double action mode, and the hand probably will not actuate the cylinder when you cock the hammer as if you were firing in the single action mode.  That is because the hand is so long it slides along the rear of the extractor nubs without dropping in between them, which it needs to do to ratchet the cylinder so the next round comes into battery.  In the photo above, you can see a little bright witness mark at the bottom of the upper red arrowhead where this occurred.

We next disassemble the revolver’s guts as described above to fit the hand to the revolver.  We’ll remove a bit of hand material from its top portion using a stone.  I angled the top edge of the hand.  Here’s what that looks like.

The lower arrow in the photo immediately above shows where I removed hand material.  The upper arrow shows the hand’s angled surface that completes the cylinder’s advance.  Leave this area alone.

The photo above presents another look at the same angled portion of the hand as it is delivered.  The red arrow points to the area where I removed material to fit the hand to the revolver.  The larger angled area is how the hand came from the factory.  It looks rough as hell, like it is begging to be polished, but I left that part alone and my revolver is silky smooth.

After we’ve done the above assemble/check/disassemble/remove hand material a few times, you’ll get to where the revolver looks the cylinder in place right where it is supposed to be (you’ll need to reinstall the cylinder and yoke to do this).   What we want to do is put your finger on the cylinder so that it has a little drag while cocking the hammer.  When the hammer is fully to the rear, the bolt at the bottom of the cylinder should click into place.  Then we want to do the same thing (put your finger on the cylinder to impart a little drag) and pull the trigger to the rear double action style.  The bolt should snick into the cylinder just before the hammer falls.

When you think you’re there based on the above checks, it’s time to fully reassemble the revolver.  Lay the revolver on its left side and place the transfer bar on top of the hammer as you see in the photo below.  You have to have the transfer bar all the way up so the pin in engages is at the bottom of the transfer bar slot.  If you don’t have it positioned as you see below, the sideplate will not fit back on the revolver.

After doing the above, good buddy Paul suggests loading dummy rounds in your Model 60 to make sure it cycles correctly.   Before you go to the range after doing this kind of work, it’s a good idea to take some fired cases and cycle them through the gun in both single action and double action modes.  If you have some with the primer indentations off center (as shown in the photo at the start of this blog), check to make sure that the new indentations are now more centered (they were on my Model 60).  DO NOT put live primers in an otherwise empty case for this test; they can back out of the cartridge case and lock the gun.  You also want to make sure that there’s no interference between the new hand and the case rims.  I haven’t encountered this on a Smith and Wesson revolver; Paul has on a Taurus revolver.

I used the fired empty cases you see in the photo near the top of this blog (the ones with the off-center primer strikes) and cycled five through single action, and another five through double action.  The gun cycled flawlessly, and the previously fired cases now had primer indentations in the center of the primers.  Things were looking good, but the real test would be on the range.

I set up a police qualification target at 7 yards and pumped a box of ammo (5o rounds) through the Model 60 shooting double action rapid fire.  Wow, was I pleased with the on-target results.

After the first few cylinders of ammo, I looked at the forcing cone around the frame.  Unlike earlier, when there was a heavy lead spatter pattern on the right side of the frame only, the spatter was now evenly distributed around the forcing cone.  That’s another indication that the cylinder was centered in the forcing cone (i.e., aligned with the barrel).  Things were looking good.

I then examined the primer indentations in fired cases.  They were smack dab in the center of the primer, right where they should be.

And folks, that’s it.  This revolver is between 50 and 60 years old, and it’s now as good as new.  It’s a favored handgun and it does good work, as that target above attests.

Watch the blog, as the Model 60 will continue to appear here.  It’s just too good and too much fun to relegate to the safe.


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A TJ Roscoe

Roscoe:  It’s slang for a snubnose revolver.  No one is really sure where the term originated.   There are others…heater, rod, piece, burner, gat (that last one is easy, with me knowing a little bit about The Gatling Gun and all), but the origins of most of these terms are lost in the haze of handgun history.  And on that Roscoe terminology, I recently tumbled onto a very cool website I’ll be talking about a bit more here on the ExNotes blog.  But that’s for later.  This blog is about my Roscoe.

It’s a Model 60 (no dash) stainless steel Smith and Wesson snubbie, to be specific.  I mentioned it and the work my good buddy TJ was doing to it not too long ago, and it’s back.   And it’s awesome.  I had TJ do an action job, a little cosmetics work, and fix a problem or two.

First, the action work.  TJ lightened both the double and single action trigger pull, and he did it the old-fashioned way…lots of hand work, polishing, and fitting.  Here’s what the guts of my Model 60 look like after a TJ Level 1 action job:

I initially thought I’d have TJ put a high polish on the entire revolver (it would have been something north of $300 just for that work), but TJ was looking out for my best interests.  “I can do the whole revolver,” TJ said, “but it will look a lot better if you just have me do the ejector rod, the cylinder, the trigger, the cylinder release, and the hammer.” He was right.  It looks awesome.

Here are a few more shots of the high polish TJ put on these components.

The work on the trigger is lot more than just cosmetic.  TJ recontoured the face of the trigger in addition to polishing it, and it really makes a difference in double action shooting.  It’s much easier to find and control that precise instant when the hammer drops during double action shooting with the new trigger contour.

As part of the Level I action job, TJ also applied orange Day Glo to the front sight. It’s a small touch that works wonders. Finding and putting the front sight on target is much faster with this Day Glo treatment.  It’s not just a cosmetic thing.

I mentioned in a previous blog that the revolver was hard to open, and TJ found and fixed the root causes of that problem.  The ejector rod threads had stripped, the ejector rod’s axis wasn’t concentric to the bore, and the barrel underlug catch was not properly configured.  My Model 60 opens and closes the way it should now.  It’s slick.

Here’s another small detail I like…polishing the cylinder release and its slotted nut (it’s not a screw, even though it looks like one).  This little bit adds a nice touch to the revolver.

The grips are smooth rosewood, and they work well with their S&W emblems against the stainless steel revolver.  I like the look.

So, on to the main question:  How did the TJ-customized Model 60 shoot?  Superbly well, thank you.  I tried two loads with the new-to-me Model 60.  The first was the 148-grain wadcutter with 2.7 grains of Bullseye; the second was a 158-grain cast truncated flat point bullet with the same 2.7 grains of Bullseye.  I loaded both on my new-to-me freebie Star progressive reloader.  Yep, the Star is up and running now, and how it works will be a story for a future blog (in the meantime, you can read about the Star resurrection here).

I fired four targets at 50 feet and the results are interesting.  The first two targets were with the 148-grain wadcutter load (I use an Alco silhouette that has four small silhouettes on a single target sheet).

I shot the target on the left with a 148-grain Missouri double-ended wadcutter bullet; the one on the right is with a Hornady swaged 148-grain hollow base wadcutter bullet.  I’ll tell you more about those in a bit.

Before TJ did any work on my Model 60, the gun printed wadcutter groups a good 12 inches to the right (good if you want to hit your bad guy in the elbow, I suppose).  After TJ fixed the ejector rod issue I described above, the wadcutter bullets still shot a little bit to the right, but much less than they had before.  That rightward bias is a function of the load, not the gun (as you’ll see in the next set of targets).

The really good news is how the Model 60 performed with the 158-grain truncated flat point bullets.  Those puppies shot exactly to point of aim, and after warming up with the first group on the left target below, I got serious about focusing on that beautiful Day Glo front sight and shot the group you see on the right target.  Point of aim was at 6:00, and for a 2-inch barrel Roscoe, that ain’t bad shooting.

If you’re not familiar with all this wadcutter and truncated flat point bullet business, here’s your lesson for the day.  Let’s call it Bulletology 101.

The brass cartridge on the left is loaded with a Missouri 148-grain DEWC (double ended wadcutter) cast bullet; the nickel-plated 38 Special cartridge to its right is loaded with a Hornady 148-grain swaged hollow base wadcutter (HBWC).  The Missouri DEWC bullets are symmetrical (they’re the same top and bottom); the Hornady HBWC bullets have (as the name implies) a hollow base (you can see those bullets in the center of the photo above, one inverted and the other right side up).  The idea behind a wadcutter bullet is that it punches a clean hole in the target (that makes it easier to score).  The two bullets on the right side of the photo above are 158-grain cast truncated flat points. I have a local caster make these for me.

I am enjoying my Model 60 and the custom work TJ did on it, but I’ll tell you what…this puppy bites.  The recoil is significant (even with the lighter 148-grain wadcutter loads), and I’m a guy used to shooting big bore handguns.  That little .38 Special cartridge is nothing to sneeze at (Elmer Keith, Dirty Harry, and all the rest of the bigger-is-better gunsels notwithstanding).

For a defense gun, I can live with Roscoe’s recoil (it’s not a handgun I would put 100 rounds through during a range session, though).  For all you keyboard commandos out there, I know, I know.  You can do that all day long.  I can, too, with a 1911.  But this little Chiefs Special is a handful, and after firing 5 or 6 groups, I’ve had enough.  Your mileage may vary.   I know, too, that if I put the Pachmayr-style oversize rubber grips on it, it would be more manageable (and I own a pair of those).  But then it wouldn’t look like it does now, and I love that look.


Hey, there’s more to this story…TJ also did a little work on my Compact 1911.  The latest improvements on the Compact 1911 are coming up in a future blog, so stay tuned!


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Want silhouette targets for your next trip to the range?    Don’t pay exorbitant range prices.  Get them here.

Custom grips for a snubbie Smith and Wesson?  Take a look here!
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Want to turn your handgun into a one-of-a-kind combat companion?  You don’t need to live out here; TJ’s work is carried daily by law enforcement officers (and others whose lives depend on their sidearms) all over the world.  Here’s where you need to go to get started:

A TJ tune for my Model 60

I had trouble selecting a title for this blog.  The other contender was 50 Shades of Gray to go with the big photo you see above.  I wish I could say I took that photo, but the credit goes to good buddy and master gunsmith TJ.  TJ is the best pistolsmith there is, and one of the things that makes working with him so enjoyable is his photography.  When TJ works a custom gun project, he photodocuments it to keep you appraised of what’s going on, and a couple of the photos you see here are the ones he sent to me on my Model 60 project.   But I’m getting ahead of myself.  Let me back up a bit.

If you follow the blog (and you all do, right?), you’ve been watching the Star reloader resurrection project I’m working.  That’s coming along nicely, and I’m already making .38 Special ammo on my resurrected reloader.   This story started with my noticing an ad in my gun club newsletter for a Model 60 at a killer price.  I’m normally not a snubnose kind of guy, but hey, a deal’s a deal and I like the idea of a snubnose .38.  Maybe I watched too many cop shows in the ’50s and ’60s.  You know.  Cannon, Kojak, Hawaii 5-0, 77 Sunset Strip, Dragnet…you get the idea.  All those guys carried snubbies.

Anyway, the Model 60 was a good deal, but swinging the cylinder out to the side was a bit dicey…sometimes it wanted to stick.  The seller told me about that but I didn’t see it as a problem.  I saw it as an opportunity to do another project with good buddy TJ, and that’s what I’m doing.  TJ is doing his Level 1 action job for me (polishing all the internals and lightening both the double and single action trigger pulls), and I’m having him also put a mirror finish on the cylinder, the ejector rod, the cylinder release, the trigger, and the hammer.  It will make for a nice, subtle contrast with the brushed stainless finish on the rest of the gun.  That leaves only the grips, and I’m doing something about those, too.  TJ put into words what I was thinking, and that was that the stock grips (the ones you see above) are butt ugly (pardon the gun pun).

Back in the day Smith used to offer uncheckered rosewood grips, and that’s what I really wanted.  They don’t sell those any more, though, and I mentioned to TJ that I should have bought a set back in the ’70s.  You know,  just in case.  “Try E-Bay,” TJ said, and I did.  I hit paydirt almost immediately, and the grips you see below are on their way to me now.  Rosewood.  Smooth.  Just what I wanted.

The finish on my inbound grips may be a little funky, but that’s another opportunity, too.  It’s TruOil time, folks.  TruOil and a little patience will have these grips looking literally better than they did when they left the S&W factory in Springfield.

The Star reloader is operational now (I’ll show you more on the Star resurrection in upcoming blogs, and I’ll include a video that shows it making finished ammo).  I’ll have the Model 60 back in a few days, so I went ahead and loaded a box of ammo with the outstandingly accurate 158-grain cast bullets I get from my good buddy Roy.  It took only a few minutes on the Star (it would take closer to an hour on a single-stage press).  For a machine that’s probably older than I am, the Star sure does a good job.

When I take my custom snubbie .38 to the range, I’ll grab a few photos and share a range report with you here on the ExNotes blog.  Stay tuned, my friends, and keep your powder dry.


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