That’s Not How We Do It In China

See that gap?  That narrow space between the semi-truck hauling 20-foot long, 6-inch diameter solid aluminum rods and the BMW M6? I’m taking it, man, riding the horn button and twisting the throttle: zoom-zoom. See that intersection? The one with a whirlpool of scooters, three-wheeled single-cylinder diesel trucks and at least a hundred cars spinning left leaving eddys of pedestrians lapping at the edges? I’m a Hurricane Hunter riding straight into the maelstrom buffeted from side to side, tip-toeing around, swerving, cussing, sweating and focused, man, focused.

China’s city traffic requires all your intensity, taxes all your ability and is like nothing I have ever seen on the planet. There is no respite. There is no pause, You must lock on and track hundreds of individual trajectories from every point on the compass, constantly. Insane traffic scenarios unfold at a lightning pace, there’s no time to marvel at the stupidity. There’s only time to act.

The chaos is cultural: Chinese motorists drive like they’re riding a bicycle because they were only a few years ago. In less than one generation the Chinese have gone from pedals to 125cc Honda clones to driving millions of air-conditioned automobiles on surface streets designed for a sleepy agricultural nation. At any given moment dozens of traffic rules are being broken within 50 feet of your motorcycle. It’s a traffic cop’s dream.

Except that there aren’t any. For a Police State there are not many police in China. I’ve ridden entire days and not seen one Po-Po. My Chinese friends tell me the police show up for collisions but otherwise stay low-key. Because of this hands-off approach stop signs are ignored. Red lights mean slow down. You can make a left turn from the far right lane and no one bats an eye.

China uses the drive-on-the-right system but in reality left-side driving is popular with large trucks and speeding German sedans. Get out of the way or die, sucker. Painted lane-stripes are mere suggestions: Drive anywhere you like. Of course, sidewalks and breakdown lanes are fair game for cutting to the front of the cue.

China’s modernization process has happened so fast that the leap from two-wheeled utility vehicle to motorcycles as powersports fun never really occurred. In China there are millions of people riding motorcycles but relatively few motorcyclists.

If the cars don’t get you there are other strange rules that serve to dampen the popularity of Chinese motorcycling as a hobby. Motorcycles are banned on most major toll ways between cities. Law-abiding motorcyclists are shunted off to the old, meandering side roads. Which would be fun if they weren’t so infested with heavy, slow moving semi-trucks and near certain construction delays. In practice, since tollbooths have no ability to charge motorcyclists, Chinese riders blow through the far right lane, swerving to avoid the tollgate’s swinging arm. Ignore the bells, shouting and wild gestures of the toll-takers and roll the throttle on, brother.

Being banned from the highway is not a deal breaker, but being banned from entire cities is. In response to crimes committed by bad guys on motorcycles many cities remedied the problem by eliminating motorcycles altogether. Sales of new motorcycles in these forbidden cities is non-existent.

Rules designed to discourage motorcycling abound. Vehicles over 10 years old are not allowed to be registered, thus killing the used and vintage scene. Gasoline stations require motorcyclists to park far from the gas pumps and ferry fuel to their bikes in open-topped gas cans. Add to that the general opinion of the public that motorcycle riders are shifty losers too poor to afford a car.

So why do Chinese motorcyclists bother to ride at all? It’s not the thrill of speed; 250cc is considered a big bike in China and it’s really all you need to keep up with the slow moving traffic. I’ve spent a lot of time with Chinese riders and even with the language barrier I get that they ride for the same reasons we do: The road, the rain, the wind. After being cooped up in a high rise apartment (very few Chinese live in single-family homes) I imagine the wide-open spaces between crowded cities must seem like heaven. They did to me. Chinese motorcyclists and Low Riders ride a little slower, taking long breaks to smoke a cigarette, drink in the scenery or just nap. Every motorcyclist you meet is instantly your dear friend because we share this passion and despite all the minor regulatory hassles everybody knows love conquers all.


More epic motorcycle adventures?  You bet!

The Route 66 MSILSF Endurance Run!

You’re going to like this. It’s an endurance event, but not the kind you might be thinking of. No BMW GS ADV monsters, no Gold Wings, no Harleys, in fact, no motorcycles. It’s scooter time, folks!

Alan Spears, MSILSF honcho and motor scooter madman…my kind of guy!

First, let’s wind back the clock about 8 years. Let’s see, that would put us at about 2011, and that would be the Hell’s Loop scooter run, organized by the Motor Scooter International Land Speed Federation, and in particular, my good buddy Alan Spears. Alan, you see, is a bit different than the rest of the children. He’s an attorney by day, but at night he becomes a superhero dedicated to fighting villains and standing for Truth, Justice, and the American Way. Well, sort of. Alan, you see, organizes motor scooter endurance events. I know this because the one I entered was the aforementioned Hell’s Loop, and it was a hoot.

‘Twas a dark and stormy night…nah, not really. The sun was shining but it was freezing as the three of us rode our California Scooters into Death Valley back in 2011 during the Hell’s Loop event. That’s good buddies TK and Arlene out in front of me.

There were three of us, and we were on California Scooters. Those were the little 150cc Mustang replicas you’ve been reading about on the ExhaustNotes blog, the very same ones we rode to Cabo and back. The event was a hoot, and we might have won it, but one of our group forgot their gloves and then we got lost, and then…well, you get the idea. But we did finish, and we did 400 miles in a single day on our 150cc Mustangs. We froze our butts off, too, but what’s an adventure ride without a little loss of creature comforts? You say you want proof? It didn’t happen if there are no pictures? Hey, there’s that one above and here are a couple more…

Flat out on my 150 somewhere in Death Valley. Note the Baja decal on the windshield.
Filling up in Panamint, at $5.19 a gallon. Those little bikes got nearly 100 mpg, so I didn’t care.

All right, so where am I going with this story?

You can’t keep a good man down, and Alan is a good man. His next adventure is the Route 66 X-Treme Endurance 400-Mile run. It’s going to be the 21st of April in 2019, it’s going to be in Arizona, and you know what? I’m working real hard to scare me up a scooter. I want to play in this one, folks. Alan, you be my witness…I’m casting about to find a scoot. Contingent on that, Amigo, count me in.

The Route 66 MSILSF route, scheduled for April 2019. I have got to find a ride…because I want to play in this game!
Part of the Route 66 itinerary for the April endurance event. I’m guessing this is somewhere near Oatman, Arizona.

If you would like more information, you can contact Alan directly at msilsf@yahoo.com. Hopefully, I’ll see you in Arizona next April!

Platoon

Jack Lewis and I used to work for the same motorcycle magazine. We both started at the magazine about the same time. Our moto-journo fortunes seemed linked for 10 years and we both faded from the magazine’s pages nearly in lock step. One month on, one month off: Being platooned with Jack Lewis was like batting cleanup behind Babe Ruth. The crowd would be atwitter over the mammoth home run Jack smashed out into the parking lot, where the cigarette smoking kids would fight each other for the ball. Then it was my turn. No pressure.

I met Jack once in Seattle. He stood two heads taller than me and as much as I would have enjoyed disliking a man so much more talented than me he was the nicest guy you’d ever want to meet. We hit it off like old friends and are internet buddies today.

Jack’s writing has always been challenging, keep your dictionary handy, but the words fit together sweetly and feel like they were always meant to be. If you’ve ever gasped for breath digging a trench or had to guess at the number on a Mikuni main jet, follow the link to his latest piece titled Outcomes. The bastard has hit it out of the park again and the cigarette smoking kids are throwing haymakers.

Zed’s Not Dead: Part 4

I got tired of cleaning carburetors. The chemicals, the gunk, soaking and prodding with tiny wires, it’s flat wore me down, down, down, man. I left the worst parts to soak for a while and drifted off to try and remove a broken screw on the right side intake port. Starting with a near-center center punch I figured to drill the thing out and maybe get a remover deal to grab the threaded bit stuck in the head.

I drilled the screw in stages until I could try my handy-dandy left-hand drill/remover tool.

The broken screw is small, like a 4mm, maybe a 6mm and there’s not a lot of room for error. The little extractor tool had a good bite into the screw but the thing would not budge. One thing you don’t want to do is break off an easy out because they are super hard material. There’s no drilling the things and you are well and truly screwed if you manage to get the hole full of busted tool steel. I eased off. Sometimes you make more progress doing nothing rather than doing the wrong thing.

Admitting defeat today I decided to step away from the cylinder head and give the hole a few more days soaking with penetrating oil now that I can get to the backside of the situation. In addition to soaking I’ll heat-cycle the aluminum with a 1500-watt heat gun in the hopes of disrupting the steel screw/aluminum head interface. I guess the worse case would be to drill the thing all the way out and use a thread repair insert but I really don’t want to do that. That would be true hackery.

On a happier note the order from Z1 Enterprises showed up! I thought $39 for this right side throttle/switch was more than reasonable. The thing looks like factory (I assume as Zed was missing this part) complete with a cryptic Off-PO-On switch that will reveal its purpose once I get the beast powered up.

A complete Z1 Enterprises wiring harness (4 looms total) for $139 looks very nice and will eliminate chasing electrical issues with the madly cut and melted harness that came on the bike. Fresh multi pin plugs and wiring colors that match the original will make rigging the thing easy as pie. The purists or 100-point fanatics will probably bitch that the clear insulator over the connections is not the exact same shade as the 1975 original. Take my advice, those 100-point guys are obsessive-compulsive jerks and you don’t want to hang around them. In this photo the old harness is the one with blue tape indicating what connects to that point.

Included in the order was an O-ring for the re-sized drain plug and the washer that goes between the oil filter and the oil filter spring. With these parts I managed to get the bottom of the engine buttoned up. Progress has been fitful but Zed is getting closer. I’m really jonesing for concrete so I may have to pull off Zed and pour a yard to keep my soul on ice.

One more thing…if you’d like a handy index to all of the Zed’s Not Dead articles, we’ve started an index for this and future resurrections.  You can get to it here, or from the links on any ExhaustNotes.us page.

Baja, 150cc at time: Part V

The trek south on our 150cc California Scooter Mustang replicas continues. On the off chance you haven’t followed this ride, here are the first four installments of this grand adventure.   I almost called it a mini-adventure, but only the bikes were “mini.”   Everything else about this ride was a full-bore adventure.   So, to bring you up to speed…

Part I:  Baja, 150cc at a time…

Part II:  Baja, 150cc at a time…

Part III:  Baja, 150cc at a time…

Part IV:  Baja, 150cc at a time…

And with that, we’re back on the road, with our little 150cc Mustang CG clones, built by CSC Motorcycles, thumping their way south yet again…

Here’s a shot of our bikes parked in front of the Las Casitas Hotel in Mulege (it’s pronounced Mool-a-hay). The Tropic of Cancer was just a few miles down the road.

After a great stay at the Las Casitas Hotel in Mulege (one of my favorite places in Baja), we were on the road again, headed south to Ciudad Constitucion, our stop for the next evening. The regions we passed through were amazing, but the riding was beyond brutal. September is one of the hottest months of the year in Baja, and we were riding in 100-degree weather.

We soaked our clothes several times that day. J had a bunch of water in 5-gallon jerry cans on his big Dodge Power Wagon, and we used a trick I learned in the Army a long time ago…we soaked ourselves and then put our jackets on. The jacket keeps the water from evaporating too quickly, and in this kind of weather, you can stay cool for about an hour before you need another soaking. It really works.

My riding gear. Joe Rocket gloves. They work. Don’t ask me how I know. My new Bell helmet. Lightweight, comfortable, and very, very cool. Everybody loved it. My Olympia riding jacket. Visible, and I’m still wearing it.

After Mulege, we continued south out of Mulege, and we soon found ourselves along what I believe to be the most beautiful part of Baja…and that would be Bahia Concepcion. I’ll let the photos do my talking here.

John’s California Scooter parked in front of Bahia de Concepcion on the Sea of Cortez.
The Sea of Cortez along the Transpeninsular Highway. The water really is that color.

South of Bahia Concepcion, we stopped in Loreto. It’s a nice town but it is a touristy spot. John and J got nailed for a couple of traffic infracciones, paid their fines, and we bolted.

We stayed the night in Ciudad Constitucion on the way down and on the way back.  It’s a pretty interesting town, but it is not a tourist spot (which is why I find it interesting).

This local motor officer on a 250cc Suzuki stopped us as soon as he saw our bikes. He knew they were new and different. I tossed him my keys and asked for the keys to his police motor. We both had a good laugh about that!

Ciudad Constitucion was celebrating the Mexican Bicentennial, as Santa Rosalia had been the day before, and they had an awesome fireworks display.   It was impressive.

We had dinner at a sidewalk restaurant in Ciudad Constitucion, and we ate at a plastic table with plastic chairs right on the sidewalk. It was a cool evening, the town was festive, and it was great. The green things in the photo are nopales, or boiled cactus (very tasty). The tacos were delicious, too.

Simon ordering his dinner: Dos tacos.
Yours truly flirting with the waitresses. Dos senoritas.

We were up early the next morning, and we continued our southward quest. We knew the next major town was La Paz, but we didn’t want to get into it. La Paz meant heavy traffic and more heat.

You might be wondering…what were these little 150cc Mustang replicas, and what were the original Mustangs?   Hey, if you want to know more about that, you can read that story right here

Original Mustang motorcycles. Click on the image to get to the story!

CSC Motorcycles no longer manufactures new Mustangs, but more often than not they’ll have a nearly new trade-in on the showroom floor.  If you have an interest in these born-again Mustangs, here’s a link to the CSC website.

To be continued…


Want to learn more about riding in Baja?   Check out the ExhaustNotes Baja page!

Brown Motor Works in Pomona, CA

One of many vintage BMWs displayed at Brown BMW.

Brown Motor Works in Pomona, California, is a family-run BMW dealership that has been in business since the 1960s. I first visited the place when I moved to California in 1979, and that’s when I met Bob Brown. I liked Bob and the dealership immediately.   Brown BMW felt like a motorcycle shop.  Bikes, riding gear, cool used stuff, and none of the antiseptic featurelessness you typically find today at most new motorcycle dealers.  Nope, Brown’s is the real deal…a real motorcycle shop.

A new BMW in the Brown Motor Works showroom. These are stunning motorcycles.

Fast forward another 20 years, and my good buddy Marty kept telling me about the First Church of Bob. He was referring to the Saturday get-togethers at Brown’s, where riders congregated for an hour or so of talk about, well, anything and everything, followed by lunch.  I was a little hesitant at first because I didn’t ride a BMW, but Marty told me lots of guys at these weekly events didn’t ride Beemers.  So I went, and I’m glad I did.  I’ve made lots of friends there and I’ve gone on many rides as a result (the Three Flags Rally, Baja adventures, and more).  I’ve been a relatively faithful First Church of Bob disciple for close to 20 years now.  And hey, it’s Saturday.  I’m going there today.

Dave Brown, who runs the show at Brown BMW, along with his sister Julie.

Bob Brown is the guy who started Brown Motor Works. Bob is as real as it gets, and to overuse a phrase, the guy is a living legend. He raced the big races, including the storied Catalina Grand Prix, Baja, and more.  Bob rode the thousand-mile length of Baja when it was only paved for the first 200 miles.  And Bob rode what might have been the first GS ever to Alaska and back (and when I say the first GS ever, I mean it…he took a standard BMW boxer, chopped the fenders, put on knobbies, and pointed the front wheel north).  Bob designed handlebars, kickstands, and many other BMW accessories that ultimately found their way into the production motorcycles.

Bob Brown, in Baja, teaching yours truly the finer points on how to ride safely, quickly.

And wow, can Bob ride. I can’t tell you how many times I’ve seen him absolutely smoke youngsters on Gixxers, Ducatis, and other high-performance machines. Bob would be on a black-and-white police boxer trade-in (one of his favorite mounts, a bike weighing a good 200 lbs more than the hypersports) and he’d pass Ricky Racers in the twisties on the Crest who thought they were quick.  Sometimes he’d do it standing on the pegs, just to make a point.

Brown BMW is one of our ExhaustNotes sponsors (that’s their ad you see on all of our pages), and I’m here to tell you it’s a place you want to visit. Dave Brown and his sister Julie run the show today, with help from great folks like Tom in Sales, Eddie and Gerry in Service, and others. While you’re there, you can take a look at Bob’s collection of vintage BMW motorcycles, have a cup of coffee, and maybe even say hello to Bob. It’s a fun place to visit and everything they do is top notch.  Folks, trust me on this:  Brown Motor Works is the real deal.

Default To No

After I made a particularly snarky Facebook comment regarding some newfangled electronic rider aid, a former editor sent me an email asking why I always slag off electronic controls. He asked if I had ever ridden a motorcycle equipped with traction control, wheelie control, engine power selector toggle or one built after 1971.

Usually my emails run to the “Are you still here?” variety so instead of my stock comeback (“Catterson’s hair is prettier than yours”) I played it straight. The truth is, I haven’t ridden a modern, electronic superbike. But it seems whenever new technology comes along my default mode is “No.” I have a hard time making the junky old motorcycles I habituate ignite fuel, why add complications?

There’s no sense having me ride a modern superbike because it takes skilled crashers…I mean riders to determine if the buffering of the improved, Datacom-7734 chip inside a Yamiguchi ECU has really increased corner exit speeds a hundredth of a second, or perhaps Ducatazzi’s PMS 7724 chip is more like butter?  We’ll never know because I accidently connected the battery backwards and fried the circuit board.

It’s not that I don’t like going fast, it’s just important to me how I get up to speed. I blame my Luddite ways on HO scale slot cars. Long ago, when a steady hail of meteors bombarded the earth, kids raced slot cars. The track was a two-slot, snap-together, plastic roadbed. Plated-metal rails paralleled each slot; these metal rails supplied low-voltage power to the cars via a driver-controlled rheostat.

Underneath the slot car chassis was a guide peg that fit into the track and spring-loaded contact brushes (on Aurora cars) or troublesome foil brushes pivoting on the slot assembly (on the much faster Tyco cars). These brushes conducted the rail power to a tiny electric motor. Untold hours were spent modifying the little motors and experimenting with different brands of tires. My friends and I spent many enjoyable hours racing against each other and the physical limitations of the system.

Since the rails in the track were plated steel, one of our tribe came up with the bright idea of gluing a magnet to the car’s frame to help hold it onto the track. Straight line speed suffered but cornering speed increased dramatically. Overnight, the worst driver of a magnet car could easily beat the best driver of an un-magnetized car. If one magnet was good then two had to be better. Magnets kept going lower until thin sheets of paper were used as a shim to space the magnets as close as possible to the rails.

The cars got faster. Aurora itself cut away the frame and lowered the motor magnets in their vertical-shaft HO cars to take advantage of the steel rails. The final iteration saw a dropped-motor Aurora with huge, front and rear mounted magnets nearly scraping the rails. This car could run upside down if you cared to build an upside down track. Driver skill, once the most important factor in our races, was extinct; all one had to do was hold the rheostat wide open. Soon the rheostat was unnecessary and we hard-wired the track for full power all the time.

The cars were incredibly fast. It was hard to keep them in sight as they blazed around, gripping the track so tightly the plastic corners would shift as they flew through them at top speed. The cars never jumped the slot.

It wasn’t long before we tired of racing and built ramps to jump the cars. From there things devolved into smashing the cars headlong into walls, then to pouring lighter fluid on the Auroras and setting them on fire to see how long they could circuit the track ablaze.

I loved slot car racing but making it foolproof turned it into that detestable thing: boring. In his email, my old editor told me a modern 1000cc sport bike would be nearly unrideable without the electronic aids. I believe him. So far active-electronic motorcycles still require rider skill to pilot at race speeds but the future looks grim. As for me, unless an electronic aid drastically improves my riding experience I’ll keep defaulting to “No.” I love motorcycling too much to risk losing interest.

Singapore and more!

Inside the Nethercutt, as explained in Motorcycle Classics magazine.

Wow, it sure has been a whirlwind five days.   Hop on a airplane, fly to Singapore (20+ hours to get there), two days of business, and fly back (another 20+ hours of travel).    Getting through LAX Customs late last night was terrible (tons of people and massive midnight confusion…not a good combo, I think).   Okay, enough bitching.  On the plus side, life is good.  ExhaustNotes.us readership continues to climb, Motorcycle Classics published my article on the Nethercutt (complete with a link to ExhaustNotes), Motorcycle.com gave us a link to Joe Gresh’s Zed’s Not Dead Z1 resurrection story, and I’m back here in Sweet Home California.

Zed’s Not Dead, even though she’s suffering from advanced atherosclerosis.

So, Singapore….they didn’t call that movie Crazy Rich Asians for nothing.  I haven’t seen the movie yet, but I’m going to.   People always ask what Singapore is like.  Well, it’s like Rodeo Drive without the poor people, I guess.  Orchard Road is nonstop high end shopping and every other store sells Rolexes, Omegas, Breitlings, and Patek Phillippes.  I’m a watch guy, but Casio and Seiko are more my speed.  But I like to look.

Diving into Singapore, a tiny but incredibly wealthy country. Shipping, finance, oil refining, and tourism are its four major industries.
Along Orchard Road…embassies, art, and shopping.
1 in every 34 Singaporeans is a millionaire, they say.  I believe it.

I like visiting Singapore, but I like visiting Tinfiny more.  It’s more my speed.  There are no Z1 Kawasaki motorcycles being resurrected in Singapore.

Hey, if you haven’t already done so, please add your name to the email notification widget on the right side of this page.  We’ve got good stuff coming up, including our plans for the December Baja run, more on the Z1 resurrection, the continuing 150cc Cabo scooter story, and more gun features.  You won’t want to miss any of it!

Baja, 150cc at a time: Part IV…

The trek south on our 150cc California Scooter Mustang replicas continues…

If you are coming into this adventure in the middle of the movie, you might want to take a minute or two and get caught up with our first three installments…

Part I:  Baja, 150cc at a time…

Part II:  Baja, 150cc at a time…

Part III:  Baja, 150cc at a time…

Back to the main attraction…

After the spending the night at the Desert Inn in Catavina, fueling the bikes and checking that everything was tight the next morning, we were ready to continue south. We had agreed that if the group separated (which happens on these trips), our next rally point would be Chapala. Sure enough, that’s what happened, and Arlene and I waited for John and Simon to catch up to us near Chapala.   We had a soft drink and after waiting a bit, we pushed on.  We’d catch John and Simon later.

Arlene and I at the only loncheria in Chapala…

We had left early that morning and the weather was tolerable, but it soon became a brutally hot.  September is the hottest month of the year in Baja, and we were feeling it.

1000 Island. What else?

When we hooked up with Simon and John, they were eating a morning snack…a salad with 1000 Island dressing.  We continued down Mexico’s Transpeninsular Highway, and I grabbed this shot of Simon and Arlene headed toward Guerrero Negro…

On the road, on 150cc bikes, headed south in Baja.

Guerrero Negro means “Black Warrior” in Spanish.  It is the name of a ship that sank near there in the 1800s. Guerrero Negro is right on Parallelo 28 (the 28th Parallel), which separates the states of Baja California and Baja California Sur. The town is also a good spot in the winter months for whale-watching tours. There’s a Mexican Army compound on the highway, and they have this cool whale skeleton right next to the highway.

Balleno!

From Guerrero Negro, the highway cuts southeasterly across the Baja peninsula, and we moved from the Pacific side to the Sea of Cortez side of Baja.

Going across the Baja peninsula was a fun ride, especially the last few miles into Santa Rosalia. It’s a 2,000-foot descent in just a few miles, and it’s wild. The name of this stretch is La Cuesta del Infierno.  There are no guard rails and nightmarish drops if you let things get away from you. I didn’t grab any photos on the way down.  When we arrived on eastern shore of the peninsula, we stopped for a few photos.

Arlene Battishill, Go Go Gear riding apparel, a custom California Scooter, and the Sea of Cortez.
Arlene’s CSC 150 had a custom paint job with the Go Go logo. John Esposito, who was with CSC at the time, did the painting. He is easily the most gifted custom painter I’ve ever known.
The crew, and one of my favorite photos from this trip. From left to right, it’s Simon Gandolfi, Arlene Battishill, J Brandon, John Welker, and Joe Berk.

We ate in Santa Rosalia, and by now, the temperature and humidity were beyond oppressive.  That didn’t kill our spirits, but it came close.   We were in heavy traffic, we were fully suited up, and it was a steam bath.  We were close to the Tropic of Cancer, and it was about as miserable a set of riding conditions as I’ve ever experienced.  Something was going on but I didn’t know what, and then traffic stopped altogether.  As we sat in our riding gear and sweltered, a heavily-armed military parade marched by, music and all. Right in front of us.  Had a revolution started?  We didn’t know it yet, but we soon found out that Mexico was celebrating the bicentennial of the Mexican Revolution!  John and I looked at each other and starting laughing.  This was perfect!

John and I have been exploring Baja on motorcycles for close to 20 years now. He’s an easy guy to travel with, and he always laughs at my jokes (so I naturally like the guy).  We’ve done the cruiser thing, we’ve both owned KLR 650 Kawasakis, and we’ve both owned CSC RX3 motorcycles.  John was a great guy on this (and many other) trips…he’s a guy that just doesn’t let the small stuff bother him. A flat tire in the middle of the jungle?  Hey, no problemo!  That’s John in a nutshell, and it’s why I like traveling with him.

My good friend John Welker.

You may recall that part of the reason we making this trek was to road test the CSC 150 Mustang replicas under harsh conditions.  Our intent on this trip was to beat the heck out of our California Scooters and find issues offering improvement opportunities. Baja is a proving ground…there’s no question about that. When I was a kid, American Motors came out with a new car that they entered in the Baja 1000 (I think it was their AMX model). Their commercials had a race car driver explaining to a Bajaeno that they were entering the car in the Baja race. The Bajaeno responded with “You’re going to enter theese hunk of tin in the Baja? Ha ha!” It was an image that stuck in my mind.  Our direction from Steve Seidner, the CSC CEO, was to try to break the bikes, and Baja would be the place to do it.

And try we did…the trip would be 2200 miles through Baja. Simon commented that what we were doing with these bikes was probably something no other owner would ever do with their California Scooters, and time proved him right.   It’s been nearly 10 years, and no one repeated what we did.  Rough asphalt. Dirt roads. Hundreds of miles a day with wide open throttles. 100+ degree temperatures. High humidity.  Up and down mountain passes. Long straights through the desert. You get the idea.

So, what broke?

I expected to have lots of light bulb failures, as I’ve had those on virtually any motorcycle I’d ever taken through Baja. I bought a bunch of 1157s for the tail lights, and a half dozen headlight bulbs. As it turned out, that was massive overkill. We had one headlight failure (Arlene’s conked out just before we reached Cabo San Lucas), and I had two tail light failures on my bike. Part of what caused my tail light failures might have been my defective rear tire…it was unbalanced due to the rip I put in it (I’ll get to that later in this saga) and that made the rear end on my bike vibrate a lot. Nobody else needed a bulb replacement, and I was surprised at how few bulb failures we had.

I guess I should point out that we had two preproduction bikes and two production bikes on this trip. Part of the test was to gage CSC’s success with  improvements made when the company went from the preproduction to the production configuration.  We wanted to see the same failures on the preproduction bikes as we had seen earlier, and we didn’t want to see those failures on the production bikes.

One of the problems CSC had experienced on the preproduction bikes was an occasional failure of the welded frame tab to which the muffler attaches.  CSC strengthened that tab and its weld joint on the production bikes. Both tabs failed on the preproduction bikes within the first two days of riding in Baja; neither of the production bike muffler mounting tabs failed during the entire trip. I found a welder somewhere south of Guerrero Negro (my new buddy Umberto). I asked Umberto to fabricate new tabs identical to those on the production bikes, and to weld the new tabs on the preproduction bikes using the same weld pattern as the production bikes. Umberto did so, and the welds on the preproduction bike held for the remainder of the trip.

My new buddy Umberto upgrading a preproduction muffler tab to the production configuration, while simultaneously demonstrating proper personal protective equipment use. Welker is pulling fire guard duty.

We had two battery failures on the entire trip, and both occurred on the preproduction bikes. Neither of the production bikes had any battery problems.  There was nothing different between the preproduction bikes’ batteries or charging systems and those on the production bikes, and at first, I was a little nervous about having a similar problem on the production bikes. Then, as the miles rolled by, I realized that the preprod bikes had old batteries.  The batteries in both preprod bikes had been in those bikes for at least a year and a half, and who knows how old the batteries were before that.  When we got back to the CSC plant, the boys put new batteries in both preproduction bikes, and they fired right up. The lesson here:  Don’t leave on a long trip through Baja with an old battery. Duh.

The weather conditions – high heat and humidity – were tough on batteries…even J’s big Dodge Power Wagon (our chase vehicle) had a dead battery one morning.  One thing about this battery business that was interesting was that Simon’s preproduction bike battery failed and his bike wouldn’t start at all. John’s preproduction bike battery failed and his bike could be kick started.  John rode that preproduction bike for 9 days and 2200 miles, kick starting it all the way.

I tore up a tire on the way back from Cabo (I’ll tell you more about that in a subsequent installment).  I noticed one afternoon that the tire was bald in just one spot, almost as if the rear wheel had been skidded for a long distance. I know I didn’t do that; maybe someone who rode my bike did (we swapped bikes a lot on this trip). Or maybe I hit something in the road that damaged it. Whatever the cause, I opted not to change the tire until later that day, and sometime in the next 150 miles, the tread split down to the cord in that bald spot. This caused a lot of vibration, but I took a chance on reaching San Ignacio before replacing it and it worked out okay.  One thing about 12-inch tires…they were out quickly.  It’s a common issue on scooters of all kinds.  Well, maybe not an issue.  You just need to know about it.  A smaller diameter tire rotates a lot more than a bigger diameter tire, and the natural result is that the tires wear faster.

We also learned which nuts and bolts you have to keep an eye on our bikes. Nothing new there…I’ve gone through this with every motorcycle I’ve ever owned. On my KLR 650 it was the lower fairing bolts, the muffler heat shield, the muffler mounts, and the steering stem. On my Triumph Tiger it was the right foot peg and the saddlebag acorn nuts. On my Harley Softail it was nearly everything.  On the California Scooter I soon learned it was the two 10mm exhaust clamp bolts at the cylinder head, and the 12mm elongated bolt at the bottom of the muffler. It became part of our ritual to check these bolts on our California Scooters each morning.

And the engine?  Well, as far as I’m concerned, that old CG design was bulletproof. We flogged the bikes (we ran wide open for the last 500 miles), and we didn’t have a single engine problem. The CG engines are good, solid, reliable motors.

So, I digressed a little bit to tell you about the tech issues on the bikes.   Now, it’s back to the main attraction…our ride.   So where were we?  Oh, yeah…I left off in Santa Rosalia.   After having lunch and celebrating the Mexican Revolution in that fair city, we continued south.   Mulege, a city about 40 miles south of Santa Rosalia, was to be our destination that evening.

To be continued…


Want to learn more about riding in Baja?   Check out the ExhaustNotes Baja page!

Zed’s Not Dead: Part 3

There’s never a good time to work on carburetors. I was hoping for a quick rinse out operation on Zed’s fuel system but besides being dirty, sleeping in the rough has corroded Zed’s right-side carb. The other three carbs show less water damage, lessening towards the left side. No doubt due to Zed leaning to the right against The Carriage House (Tinfiny Ranch’s future guest quarters after Metallica, the main house, is finished).

My idealized, simple douche with carb spray has turned into a complete tear down of the 4-carb bank. I haven’t counted but there must be well over 100 parts between the set. Cleaning the white, calcareous deposit liberally coating the inside of the float chamber has kept me occupied and humble.

Certain parts of the carbs are well and truly stuck. The levers that raise the slides are age-welded to the pivot shafts. I gave them a firm shove and I’m not in the mood to break anything right now. The float bowl drain plugs have resisted my better efforts to unscrew them so I’ll be leaving those as is also. One screw has already broken off on the intake port and another one was pre-broken in the ignition area. I’ve got plenty of drilling and bit wrangling to do. I want to get the carbs clean enough to run the engine before destroying them with my ham-fisted efforts to achieve perfection.

Parts for Zed have begun to trickle into Tinfiny Ranch’s high altitude motorcycle shop. I scored four new intake rubbers for $50 off of Ebay, which seemed like a good deal to me. Not such a good Ebay deal was the ignition advancer bolt and grooved washer. I paid $19 and later found the two parts on Z1 Enterprises for $13.

Z1 Enterprises has a lot of Kawasaki Z1 parts for not unreasonable prices. I bought a complete new wiring harness for $139. The harness comes with the main wiring loom, the gauge cluster loom, the rear tail light/blinker loom and the loom underneath the battery box that the regulator, stator, main harness and some other junk I can’t remember plug into.

Also coming from Z1 Enterprises are fork seals, fork dust boots, a right-side handlebar switch and a few gaskets and o-rings. As I’ve yet to receive the stuff I can’t speak to the quality of the parts but I’ll be sure to let you know how it goes.

I’m into Zed’s resurrection for about $240 so far. I’ll be going back to carb cleaning now. The things are a mess and every time they dry out a new, white-powder film appears. I’m using mild solvents so far but I may have to step up my game to get the carbs spic and span. You know the routine; Part 4 to follow.

If you’d like to catch up on the first two “Zed’s Not Dead” installments, here are the links:

Zed’s Not Dead: Part 1

Zed’s Not Dead:  Part 2