Black powder – The ExhaustNotes Blog

Paul’s New .40 Caliber Flintlock

By Joe Berk

Good buddy Paul recently told me about a custom crafted flintlock rifle he bought from rifle maker Tom Caster at a steep discount because the stock had been broken. A stock break sounds like a major defect, but actually it is not that uncommon and repairing the broken stock, if done correctly, makes the stock stronger than new. Paul is a serious black powder shooter and he builds custom rifles, so he knows what he is doing here. Both Paul and Tom gave me permission to share this story.

Here’s what Paul wrote to me about this rifle:

When I first saw it I had the same reaction as you. It ticked off all my boxes for a rifle of this style and caliber as I did not have a .40 caliber muzzle loading rifle. They are supposedly an accurate target rifle. He sent me a target that he shot at 25 yards and seven of the ten shots were around a 2-1/2″ cluster which is not bad for the first time the rifle was shot.

I asked Paul about the accuracy. Here’s what he said:

That flintlock target is good for the first outing of the rifle. From there you will test out different powder amounts, different patch thickness and ball diameters if you want better groupings. The .40 caliber is mostly a 50-to-75-yard gun so you would be hunting squirrels or small game up to small deer. A lot of states only allow .45 caliber and bigger for deer hunting, so the .40 caliber is used for varmints and target work.

Here’s the story on this rifle from Tom Caster:

I finished up this pretty little .40 cal Armstrong rifle last week and was putting a coat of wax on the stock when it slipped off my table and broke in two at the wrist!

Scrapping was never really considered (too much work into it) because I have always been about fixing things that happen on the job or in the shop. It was a pretty clean break, so I set it up in my two vices and glued it back together with Tite-Bond II. After that set up, I drilled a 3/8″ hole from the breech down thru the wrist 8″ deep and glued in a 3/8″ hickory RR in place. After drilling out the holes in the rod for lock screws and the sear area, I sealed the inside up with epoxy.

The crack barely shows now but it is there when you look close. The stock should be fine to use now.

Some guys would use a steel threaded rod instead of wood dowel, but I didn’t want to add any more weight to a 7.6 lb. rifle.

I plan to sell it after the first of the year at a discounted price if anyone is interested.

After another inquiry about the rifle, Tom added the following:

As far as the wood choice goes, I purchased this “in the white” from the estate of my old friend Fred Schelter. He purchased the Getz barrel and had Fred Miller (I believe) inlet it and pre-shape the stock in 2000-2001. Whether it was his wood or Miller’s, I don’t know. He had two Armstrong stocks done this way at the same time, one was a .50 cal (sold) and this .40 cal, rifle. Fred S. did the carving and inlay of the patchbox, butt, toe plate, nose cap, and trigger and guard. He had made the forend escutcheons for the barrel keys but didn’t inlay them.

Both stocks were inletted and drilled for a large Dlx. Siler Flintlock, but only one lock existed and it was curiously interchangeable. So I had to buy a second lock to complete this one. I fashioned a new trigger for a lighter pull and made a patchbox release, side plate and sights. Then I did the engraving and finish work.

…so, now you know…the rest of the story!

Tom Caster

In his email to me, Paul included several photos from Tom. As the photos show, the detail and workmanship on this rifle are stunning. Take a look:

It will be interesting to see if Paul shoots this one. I’m going to visit with him again (hopefully in the not too distant future) for a trip to the range. I’ve never fired my Colt Walker (it is a black powder revolver) and I know very little about shooting these weapons. Paul knows a lot, and I hope to get educated.

As I mentioned at the start of this blog, repaired stocks are not that big a deal. I had an experience where a seller did a poor job packaging a Ruger No. 3 he sent to me. I had the repair accomplished and the stock refinished by a competent shop, the rifle looks better than new, and it is now one of my favorites. It is exceptionally accurate, too. You can read that story here.

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The Wayback Machine: Two 1858 Remington Revolvers

By Joe Cota

This blog compares two modern Italian reproductions of the famed .44 caliber 1858 Remington New Model Army revolver. One is manufactured by A. Uberti S.p.A. (it’s the one on top in the big photo above); the other is by F.LLI Pietta (the revolver on the bottom). Here’s another shot of the two:

The Uberti in on top right, the Pietta is on lower left.

The 1858 Remington New Model Army was a competitor to Colt’s blackpowder percussion sidearm. The Army went with both versions but primarily bought the Colt (it was 50 cents cheaper than the Remington). Then the Colt factory had a fire in 1864. At that point, the Army starting buying Remingtons in quantity. The Remington was considered to be the stronger revolver because it has a top strap over the cylinder (the Colt does not), and some folks feel the Remington is easier to aim because the rear sight is cut into the frame (instead of the hammer, as on the Colt). And there are other advantages to the Remington, which Jose covers. With that as a background, here’s Jose’s article on the modern Uberti and Pietta reproductions. All photos in this blog are by Jose.

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If you’ve never fired a percussion revolver you’re really missing out on huge part of firearms history. But maybe you didn’t know that even here in California you can order one of these fine blackpowder revolvers online or over the phone with a credit card and have it shipped to your doorstep without background check or going through an FFL. Your state rules may vary.

Cap and ball packpowder sidearms were a huge part of arms on both sides during the American Civil War. The Union Army had a contract for the Colt 1860 Army, but when Colt could not keep up with demand Remington Model 1858’s were ordered. Many troops preferred the Remington over the Colt for a number of reasons. The Remington has a top strap making it stronger, and the Colt was prone to having loose percussion caps jam the cylinder.

Uberti 1858 Remington Revolver

I’ve had the Uberti for about 10 years. It’s an awesome piece of fine craftsmanship. There is nothing cheap about this revolver, the fit and finish are supurb. The cylinder and barrel are a deep blue, the steel frame is color case hardened, and the trigger guard is polished brass, ans walnut stocks, giving it a very classy look. The gun is a six shot .44 cal, rifled 8-inch barrel with 1:18 LH twist, and weighs in at 2.7 pounds.

454 cal pure lead balls, Remington #10 percussion caps, waxed felt wads, and the Uberti 1858 New Army.

Powder measure, balls, waxed felt wads, and caps.

I use .454-inch diameter balls cast from pure soft lead (stick on wheel weights or plumbers lead, BRN 7) weighing in at 143 grains. It fires best when loaded with 35 grains of FFF blackpowder (I don’t like substitute synthetics), a felt pad soaked in bore butter over the powder, and the ball over the top. The felt over the powder charge prevents a chain fire from jumping between cylinders, and also adds some lube to the barrel between rounds helping prevent a buildup of powder. Either Remington or CCI #10 percussion caps provide the spark.

The color case hardened steel frame on this model Uberti is off set nicely by its polished brass trigger guard.

The loading lever on the Remington 1858 is used to ram the ball into each cylinder, after loading powder and waxed wad. The percussion caps are placed on the cylinder nipples only after all cylinders have been loaded.

The cylinder doesn’t require removal between loadings, only for cleaning.

The Uberti is very well balanced and feels good in the hand. The cylinder locks up very tightly. There are noches between the cylinder nipples to rest the hammer on making it safe to carry with all six cylinders loaded. The rear sight is a V-notch on the top strap, unlike the Colt 1860 which has the notch on the hammer because the 1860 lacks a top strap. It’s no exaggeration that out to 40 yards my the Uberti 1858 holds about as tight a group as my Ruger Super Blackhawk .44 mag!

The Remington 1858 has a top strap over the cylinder making it stronger than the Colt 1860 and older firearms. It also allows for placement of a stable V-notch rear sight as opposed to the Colt’s rear site which is a simple notch filed on the back of the hammer.

Nice sight picture. This Uberti has a 1:18 barrel groove twist and holds groups as tight as my Ruger Super Blackhawk out to about 40 yards.

Properly cleaning and blackpowder revolver after a day in the field is a good exercise in gunsmithing. The revolver should be entirely disassembled, down to the Springs, removing hammer from the frame, cylinder pin, loading lever, trigger, mainspring, nipples from the cylinder – everything except for removing the barrel from the frame and front sight.

The notchs between the nipples are for the hammer to rest, allowing the six-gun to be safely carried with all cylinders loaded.

A good set of gunsmithing drivers and properly fittjng nipple wrench are mandatory to keep from damaging the screws. Owning a blackpowder revolver will help anyone gain confidence to start Barking simple dunsmithing repairs and parts replacements on other types of firearms. If you don’t already have a blackpowder gun order one today! They are a blast.

Pietta 1858 Remington Revolver

This one was recently purchased because the price was right. It looks like it has never been fired, and I’ve not fired it yet, either. The specs are essentially the same as the Uberti; however, the claimed weight of the Pietta is only 2.4 pounds compared to Uberti’s 2.7 pounds. For whatever reason the Uberti feels much lighter and more well balanced. The Pietta is noticeably front heavy. The Pietta has a little play at cylinder lockup. The hammer pull and trigger feel smooth and crisp, similar to the Uberti.

The Pietta, another quality Italian replica in a slightly lower price range.

The really nice thing about the Pietta is that it came with an optional .45 Colt conversion cylinder. I’ve always wanted to get a conversion cylinder for my Uberti but they are very expensive, about 2/3 what I paid for the gun, and they always seem to be out of stock.

This Pietta came with a .45 Colt conversion cylinder.

The conversion cylinder has an upper plate that holds a separate firing pin for each cylinder.

The conversion cylinder for the Pietta fits very nice, locks up tightly, and came with a box and a half of .45 Colt ammo which I have no intentions of using. Remington first started converting Model 1858 revolvers to .46 cal rimfire metallc cartridges in 1868. These were still blackpowder cartridges as smokless powder hadn’t yet been developed. So I will hand load .45 cartridges for the Pietta using blackpowder to stay traditional.

I’m looking forward to shooting these two together on a side-by-side comparison soon. For now, I hope you enjoy the photos.

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A Tale of Two Old Army Black Powder Rugers

Good buddy Paul is a black powder enthusiast. I am, too, except I’m completely inexperienced as a shooter in the blackpowder world. I owned an 1858 Remington reproduction (it was a Pietta, I think, and it was beautiful). Good buddy Duane wanted one and I sold mine, new in the box, to him without ever firing it. I’ve seen it fired, as Duane is a range regular and he’s had it out a few times. And I have a beautiful reproduction Colt Walker (made by Uberti; you can read that story here), but I haven’t fired that yet, either.

But I digress; this story is about the Ruger Old Army. Two of them, in fact. The name notwithstanding, the Ruger Old Army is a completely modern gun, with the exception of it’s being a cap and ball revolver. Ruger made a few variations of this fine weapon, with the variations being barrel length (the ones Paul owns are both 7 1/2-inch barreled guns; Ruger also made 5 1/2-inch barreled versions), blue steel or stainless steel construction (the ones you see here are samples of each), satin or highly-polished stainless steel, and fixed or adjustable sights. Ruger also offered a brass grip frame on the blue steel version (those are beautiful handguns). Ruger also offered the Old Army with simulated ivory grips for a while.

Paul added custom grips to his Old Army revolvers, and in both cases, the grips add considerably to the revolvers’ appearance.

Big bore percussion revolvers have simultaneously been called either .44 caliber or .45 caliber. They are not a .44, though. They are all .45s, and you can fire either a .457 lead ball, or a .454 conical lead bullet.

Ruger introduced the Old Army in 1972 and discontinued it in 2008 as sales slowed. From what I’ve read, Ruger Old Army revolvers can be extremely accurate. I can’t tell you that from personal experience, however. As I said above I have absolutely zero range time with the Old Army or any other black powder firearm. Caps are difficult-to-impossible to find these days with the pandemic-induced components shortages (I haven’t fired my Walker yet for that reason).

Paul’s two Old Army Rugers are beautiful. One of these days, when components are flowing freely again, we’ll have to get them and my yet-to-be fired Colt Walker on the range.

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Colt Walker: The Official Handgun of Texas

Governor Greg Abbott of the great state of Texas is a leader who gets it…he understands what “common sense” gun laws should be. Need proof?

Good buddy Paul alerted me to Governor Abbott’s proclamation, and I like it. I used to live in Texas, you know. Sometimes I wonder why I moved.

In case you were wondering, here’s what the Resolution for such an act looks like:

SENATE CONCURRENT RESOLUTION

WHEREAS, The original 1847 Colt Walker pistol was
historically crucial to the early survival of the great State of Texas; and
WHEREAS, The original 1847 Colt Walker pistol was an essential tool in the defeat of the Mexican army during the Mexican-American War to reclaim Texas, the 28th state of the Union; and
WHEREAS, The co-inventor of the original 1847 Colt Walker pistol, Samuel Walker, was a captain in the Texas Rangers, the first state police agency in the country; and
WHEREAS, The original 1847 Colt Walker pistol was America’s first pistol to hold six rounds, otherwise known as a “six-shooter”; and
WHEREAS, The original 1847 Colt Walker pistol is still the most powerful black powder pistol in existence; now, therefore, be it
RESOLVED, That the 87th Legislature of the State of Texas hereby recognize the original 1847 Colt Walker pistol as the official handgun of the State of Texas.

That’s pretty cool.

We’ve written about the Walker Colt, its history, and the Uberti replica of that great gun before. I haven’t shot mine yet, but that’s a character flaw I aim to correct in the near future. When I do you’ll read about it here on the ExNotes blog. At the risk of being redundant, here are a few excerpts from our previous Colt Walker blogs:

And one more…a photo I like a lot. It’s my Uberti duo…the Colt Walker and a Single Action Army.

There’s more good gun stuff here, folks.

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Two .44 caliber 1858 Remington New Model Army Revolvers

This is a guest blog by good buddy Jose, and it compares two modern Italian reproductions of the famed .44 caliber 1858 Remington New Model Army revolver. One is manufactured by A. Uberti S.p.A. (it’s the one on top in the big photo above); the other is by F.LLI Pietta (the revolver on the bottom). Here’s another shot of the two:

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Uberti 1858 Remington Revolver

Pietta 1858 Remington Revolver

I’m looking forward to shooting these two together on a side-by-side comparison soon. For now, I hope you enjoy the photos.

That’s an awesome article, Jose. Thanks very much for sharing it with us here on the ExNotes blog.

I asked Jose to tell us a bit about himself, and he did. Jose is a geologist, an offroad racer, a fly fisherman, an upland game hunter, a handloader, and he likes to teach outdoor sports to young people. He lives on the banks of the Henry’s Fork River in Idaho in the spring and summer months and he spends the winter months in Big Bear Lake, California. Most of Jose’s offroad racing adventures are in Baja. Jose’s other hobbies include taekwando, and cumbia and bachata dancing. An interesting man, to be sure!

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Colonel Colt and Captain Walker are in the building…

Two beautiful handguns, the ones you see above are. The one on top is a Colt Walker, the one on the bottom the timeless Single Action Army. But neither are actually Colts. They are both Uberti guns, and both are magnificent.

The story is one for the ages, and it goes like this: Samuel Colt invented the revolver, but he and his factory in Paterson, New Jersey couldn’t make a go of it. Colt left the gunmaking business and went on to other ventures, but in the meantime, there were already a few Colt revolvers writing history in the American West. Captain Sam Walker and his Texas Rangers used the early Colts with great success in battles on the Texas frontier. Walker mentioned this to Colt, Colt asked for an endorsement, Walker said yes, and then he helped Colt design a new revolver to better meet frontier combat needs. Walker drove the design requirements as he took a new commission in the US Army, and the Army ordered a cool thousand of the new 1847 Colt Walkers. Colt was back in business, courtesy of Sam Walker, the Texas Rangers, and the US Army.

Thus was born the Colt Walker, one of the largest handguns ever made. Until the advent of the .357 Magnum in the 1930s, the Walker was the world’s most powerful handgun. It was designed so that if it missed the bad guy but got the horse he was riding, it would kill the horse. I can’t help but think of an old New Jersey expression (common when I was growing up and one I still use on occasion) that ends with “….and the horse you rode in on, too!”

The last of the original Colt Walkers that changed hands went for over a million bucks not long ago, so I knew that until the ExNotes blog goes more viral (than it already has, that is), I wouldn’t be getting an original Walker anytime soon. But there’s something even better from a shootability perspective, and that’s the modern reproduction Walkers offered by Uberti.

I always wanted a Walker, and a few months ago I acted on that urge. I had to wait several months because the Uberti factory in Italy was shut down by the Covid 19 pandemic. Uberti is back in operation again and my Walker recently arrived. It’s a good deal. Unlike a cartridge revolver, here in the Peoples Republik of Kalifornia black powder guns can be shipped direct to your door.

I knew Uberti makes a quality handgun, as I had great experiences with my “tuned” Taylor 1873 Single Action Army in .45 Colt. That’s one of the two revolvers you see in the photo at the top of this blog. It’s a cool photo because it shows the relative size of the two guns (the Single Action Army is no pipsqueak, but it’s dwarfed by the Walker). And, I’m showing off a bit with the photo’s background (it’s the pig hide from my Arizona wild boar expedition with good buddy Paul, who ordered himself a Walker not too long ago).

Robert Duvall as Gus MacCrae in Lonesome Dove, the greatest story ever told (in my opinion). Gus carried a Colt Walker.

I’ve mentioned the Walker Colt before, most notably in the book review we posted on Revolver, the book about Samuel Colt. The Colt Walker also figured prominently in Lonesome Dove, and I thought I’d show one of the many great scenes from that movie here again.

Everybody wants to be Gus MacCrae, I guess, and I’m no exception. I suspect Paul feels the same way. So consider this a fair warning: If Paul and I walk into your establishment and order a whiskey, be quick about it. We don’t like surly bartenders, and we carry Walkers, you know.

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