Zed is missing its chrome seat bar and rather than finding a stock replacement I grabbed this $50, period-correct luggage rack from eBay. All my motorcycles have rear racks. I need a place to strap stuff because I get around, you know? I dig the square tubing and the big-hair, 1980’s plastic plugs filling the open ends.
Zed’s 41,000 mile, front wheel bearings are probably stock and I could’ve cleaned them up and re-greased them but a new set is not that expensive so I popped the old ones out and fitted new bearings.
I had an old-ish Dunlop tire in stock. I bought it new to put on Godzilla for a run from Hunter’s place in Oklahoma to Florida and that’s all the miles it has done. I guess I should worry about the rubber aging. In my defense, it’s been stored in a dark trailer and the Fingernail-Probe test reveals a fresh feel to the rubber. Anyway, the Dunlop is about 20 years newer than the tire that came on Zed so I call it a win. No one will believe this but I did install a new tube in the front and managed to get the tire onto the rim without pinching the tube.
The grease inside the speedometer drive was hardened so I cleared out the muck and squished new grease into the worm drive parts. I also had to swap the disc to the opposite side of the wheel as Zed came with the caliper mounted backwards. They tell me this mod improved handling but I’ll not ride around listening to Z1 experts constantly telling me my brakes are backwards.
My latest order from Z1 Enterprises showed up. It’s like Christmas in November around here. This pile may not look like $600 bucks worth of stuff but $600 doesn’t go as far as it used too. Hell, if you take your motorcycle to a dealer for an oil change and a tune up it’ll be $600 easy. The sprockets and chain are wear items so knock those off Zed’s repair bill. The brake pads and shoes also shouldn’t count against the bike’s total cost either as those would wear out if the bike were running. I’m changing them as a prophylactic measure. I don’t want old brake linings coming unglued at 130 mph.
The most expensive part of the order was the ignition advancer @ $159. My buddy Skip sent me a couple advancers in the hope one would fit but as luck would have it there must be 537 different advancers for the Z1. The left advancer fits the crankshaft bolt (loosely) and looks close from this side but the advancer has timing marks only for cylinders 1 and 4. Also note how close the “T” (top center) and the “F” (ignition fire) marks are. The center advancer unit has all the correct cylinder markings but the bolt hole is too small for the crank bolt. This unit also has “F” and “T” close together.
On the right is the new advancer from Z1E. This one fits the crank bolt snugly. Check out how much more ignition retard there is between “F” and “T”! The new unit also has all four cylinders stamped into the metal.
Moving to the backside of the three advancers we see that the left unit has a cup that prevents the advancer from sitting flush onto Zed’s crankshaft end. The middle unit will marry to the crank ok but note the slight degree angle difference on the locator-pin hole. Finally the new unit, like the bear’s soup, is just right.
To attach the points plate I had to shorten 3 screws. The best way I’ve found to do this is to run a nut onto the screw, cut the screw, grind the screw making the grinding wheel cut towards the center of the screw (or dragging the metal away from the threads). Removing the nut will clean any swarf left in the threads. The nut should start back on the screw without problems, if not, I’ll clean the screw up some more with the grinder.
Zed’s exhaust system hangs low and as such has hit the ground frequently enough to create pinholes. When pipe gets this thin I prefer to braze the holes closed. The brazing rod requires less heat and leaves a nice, thick pad to give a dirt rider something to beat on.
Finally, when I fit the exhaust headers I tape around the frame tubes to help prevent scratches. I also tape the headers to keep the exhaust collars from falling down the pipe scarring up the new paintwork.
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Say what you want about the man in the White House, or the former man in the White House, or who gets the credit: The economy is roaring. Nowhere was that more apparent than at the Long Beach International Motorcycle Show this weekend. It was packed, and we saw a lot of companies that hadn’t been there before. Triumph, MV Augusta, and more. Things were hopping, and if the attendance and the enthusiasm extend into the marketplace (and I think it will), we’re going to see significant growth in the US motorcycle market this year.
Shoulder to shoulder, the crowds were huge at this year’s Long Beach International Motorcycle Show.
Susie I and went on Saturday (thanks for the tickets, CSC Motorcycles), and it was shoulder-to-shoulder throughout much of the event. It was good to see. We’ll cover this event from six perspectives over several blogs: Friends, new motorcycles, custom motorcycles, vintage bikes, my favorites, and the female models that in the past always seemed to populate the big bucks exhibits (Harley, Ducati, Indian, and maybe a few others). Let’s do the easy part first, the drop dead gorgeous, young, mini-skirted female models who populated prior shows. The bottom line? I didn’t see any. Admittedly, I didn’t visit the Ducati booth (so maybe they had a few and I missed them), but in other booths where female models were usually present there were none. It’s probably a good thing, except for the models whom I’m guessing made good money in years past. Our society is growing up.
Two new bikes talked to me. One was the Royal Enfield 650 twin (a stunning machine); the other was the green Kawasaki 900cc Four with a café racer fairing. I sat on the Kawasaki. It fit me and it felt surprisingly light. Sue chased me off, I think, because she could sense the wheels turning. It’s a nice motorcycle (one I think I would like to own). Maybe it’s just Gresh’s enthusiasm in the Zed’s Not Dead Series, but I formed a bond with that Kawasaki. They say green motorcycles are bad luck, but I’d be willing to take the chance on this bike.
The gorgeous RE 650 twin. The suggested list price is $5799. That’s a hell of a deal.
We saw the new Kawasaki 800cc twin, the other café racer that’s styled like a real motorcycle (i.e., the original Triumph Bonneville). The colors ain’t great in the photos (Gresh commented on that in his Wild Conjecture piece), but in the flesh the colors work (they look way better than they do in the pictures). Instead of looking disjointed, the color mismatch makes for what appears to be a custom bike. Thankfully, the industry-wide craze for flat black bikes seems to be subsiding. This bike looked good.
The Kawi US guy told me the KLR 650 was not available this year and Kawi’s position is that this is a “skip” year, which he thinks might mean they are coming out with a new model for 2019, or maybe 2020. He said no one outside of Japan knows for sure. The Kawi dude said if the KLR does come back it most definitely will not be $6799 (the KLR’s price last year). He thought the price for a new version (if it comes to fruition) will be substantially higher. Their 300cc Versys looked good, but at $5799 it was pricey for a 300 (and that’s before what I’m guessing will be over a grand in dealer setup and freight).
The show was hopping. The economy is back, and the motorcycle business is along for the ride. Stay tuned, folks…there’s more Long Beach IMS coming on the ExhaustNotes blog.
As you know, we published a series of blogs comparing the RX3 and RX4 motorcycles. Those have been widely read and we’ve received many comments from you, our readers. Thanks for that, folks.
My good buddy Chris offered a brilliant suggestion a week or so ago: We ought to compare the RX4 to the Kawasaki KLR 650, he said. That’s an idea that’s so good I’m embarrassed I didn’t think of it. Chris pointed out that I had owned a KLR 650, I rode it extensively both on and offroad in Baja and here in the US, and I was in a position to make the comparison. That makes sense. It also makes sense because since the RX3’s introduction, a constant refrain from the China-bashers was that you could buy a used KLR for what a new RX3 cost. That’s not true; used KLRs generally cost less than a new RX3, but that’s neither here nor there. It might become more relevant now that the KLR has been discontinued, because it won’t be long before the only kind of KLR you can buy will be a used one.
My KLR in Guerrero Negro, with the only two dogs in Mexico that did not want a piece of me.The RX4 in the San Gabriel Mountains. It’s a magnificent motorcycle
First, a bit of background. I bought a new KLR in 2006 and I rode it for roughly 10 years before selling it with 15,000 miles on the clock. That may not seem like a lot of miles for 10 years, but there were times during that period when I owned as many as six motorcycles, somewhere in there I took a year off to recuperate from a bad motorcycle accident, and after 2009 I was spending most of my seat time on other bikes as a consequence of my CSC association. But before that, a lot of my KLR time was in Baja and a good chunk of that was spent in the soft stuff.
Somewhere in Baja along the Transpeninsular Highway.
Another bit a trivia you should know: I’m a big fan of the KLR 650. Kawasaki didn’t keep that bike in production for 30+ years because it was a turkey. The KLR 650 was (and still is) a great motorcycle. It makes way more sense for serious adventure riding than do any of the liter-plus/full-figured/stratospheric-seat-height litter of current offerings from Japan, Germany, Austria, and Italy. I say that with great confidence because when I was writing the CSC blog, I watched CSC sell boatloads of RX3 motorcycles (literally, boatloads) to guys who owned monster ADV bikes but were afraid to ride them off road. Big bikes off road just don’t make a lot of sense. Not to me, anyway.
Like I said above, my KLR was a 2006 model, which made it a First Gen KLR. There were basically two KLR iterations: Ones that burned a lot of oil, and ones that did not. Well, okay, I’m being a little sarcastic. The First Gen KLRs went from the mid-‘80s to 2007, and they ran well. In 2008, the great green Good Times Folks introduced a restyled KLR with a slightly-tweaked engine (those were the Gen II bikes, for which production concluded this year). A serious oil consumption problem ensued with the 2008 Gen II engine tweaks, which was subsequently corrected by Kawasaki. There were other minor differences: Reduced fork travel, a new dash, and the aforementioned-styling changes. And, the Big K claimed a fix for the doohickey issue (more on that in a bit). Other than that, the Gen I and Gen II KLRs are essentially the same motorcycle.
Don’t take my snarkiness as a dart aimed at the KLR. Like I said above, it was (and still is) a great motorcycle. I loved mine. And like I also said above, the KLR didn’t have a three-decade production run because it was a bad motorcycle. They are, in fact, great motorcycles. The question here is not whether or not the KLR is a good bike (it is); rather, the question is: How does the RX4 compare to the KLR? We’re getting there, folks, but let me go tangential a bit first.
So why did Kawasaki discontinue the KLR? Gresh and I wrote a couple of blogs about that and what might follow the KLR (see here and here). In my opinion, Kawasaki’s decision was most likely based on sales and profitability. Manufacturers don’t discontinue products when they are selling well and making money. Some of the self-appointed keyboard commandos filled the forums with opinions, one of which was that Kawasaki killed the KLR because it was carbureted. That’s pure Bandini, folks. CSC Motorcycles, Janus Motorcycles, and others get carbed bikes approved by EPA and CARB on a regular basis. Carbs are fine as long as the bike meets Uncle Sam’s and the Peoples Republik’s emissions requirements.
Okay, I guess that’s enough background. Let’s get to the main attraction of this piece, which is how the KLR and the RX4 compare.
The RX4 450cc fuel-injected engine. It has more horsepower but less torque than the KLR 650.
As good as place to start as any is speed and acceleration. The KLR 650 and the 450cc RX4 have essentially the same top speed, which is approximately 100 mph. Handling at top speed is another topic, and I’ll get to that in a second. From an acceleration perspective (and this is all from Berk-butt-based impressions not involving the use of a stopwatch), the KLR has a bit more grunt on the bottom end, and the RX4 pulls a little stronger near the top end. The KLR, to me, felt more torquey at low rpm (and I liked that). When you consider the two bikes’ horsepower and torque specs (assuming what the manufacturers are telling us is accurate), the reason becomes apparent. The 450cc RX4 has 40.2 horsepower and 27.3 ft-lb torque, the 650cc KLR has 36 horsepower and 33.4 ft-lb torque. More torque means more bottom end (the KLR has more torque and a stronger bottom end pull), more horsepower means more of a top end rush (the RX4 has more horsepower and feels substantially stronger than the KLR above 70 mph; much of that is also due to the RX4’s better high-speed handling).
Okay, let’s talk about, and that bring us to the doohickey business. The doohickey is the KLR 650’s spring-loaded counterbalancer drive chain tensioner (a mouthful, I know). The Gen I KLR part was a cheap stamped weldment, and it had a tendency to fail (taking the engine with it). Kawasaki never admitted it was a problem, but they improved the part for the Gen II KLR engine. Folks who were serious about their KLRs replaced the stock doohickey with a much better machined part from Eagle Mike (a great guy who is a legend in the KLR community). I replaced the doohickey at the 500-mile service on my KLR (which I did myself).
It bothered me that Kawasaki became the Good Times Ostrich on this doohickey business. I have no doubt it was a genuine weakness. There are no known comparable weaknesses on either the RX3 or the RX4 (although admittedly, the RX4 doesn’t have the miles yet to really know). What I do know is that where there were issues in the first shipment of RX3 motorcycles, CSC stepped up immediately (and publicly). I was one of the guys who communicated with CSC customers, and if you don’t believe that, read the CSC blog and buy a copy of 5000 Miles At 8000 RPM. Kawasaki ignored the doohickey issue the entire time it existed. In my book, that gives a clear advantage to CSC and Zongshen. Yeah, I’m biased toward CSC. I admit that. But facts are facts.
Back to the motorcycles…another difference is the transmission. The RX4 has a six-speed gearbox; the KLR has a five-speed. That’s perceived as a big deal, I guess, by most folks. The reality is that five gears were enough for me, but I suppose six are nicer. Back in the day I rode a lot of motorcycles with four-speed transmissions and I never felt like I was missing anything. But it’s a difference, and on this count, the nod goes to the RX4. Also, the RX4 has a gear indicator on the dash; the KLR does not. Is that a real issue? Not for me. Maybe I’m conceited, but I kind 0f know what gear I’m in all the time. But again, it’s something the RX4 has that the KLR does not. Where there is a transmission issue that’s worth noting is first gear. On the KLR it is a granny gear; it’s way lower than second. All of the gears on the RX4 (including first) are closely spaced. I would have liked the KLR better if its gears were similarly closely spaced. On the KLR, when you drop the bike into first, it’s really throwing out the anchor. On the RX4, it’s just one gear down.
As a fuel-injected bike with a smaller displacement engine, the RX4 is probably the winner from a fuel economy perspective. The Zongers tell me that the RX4 will get 65.3 mpg, but I haven’t verified that. I’m guessing I could do better (I usually do better than the manufacturer’s claims). My KLR returned a measured mid-50s mpg figure when I rode it at reasonable speeds. From a range perspective, I expect the two bikes are about the same. I could get an honest 250-miles out of a tank on the KLR. The RX4 has a 0.7-gallon smaller tank than the KLR (but it’s bigger than the RX3’s tank by one gallon), and as mentioned above it will probably get better fuel economy. There’s that business about how much fuel the RX4’s tank will actually hold when you delete the volume occupied by the fuel pump. From my perspective, if a bike can go 200 miles, that’s good enough for me (that’s the stretch south from El Rosario to the next Pemex, just north of Guerrero Negro). I’m pretty confident the RX4 will do 250 miles, and I know the KLR will.
Let’s talk handling. On the street, in the twisties, and at highway speeds and above the RX4 is the clear winner. The KLR gets very light and drifty at anything over an indicated 75 mph, and it’s downright gangly when pushed hard in the twisties. You can go faster than 75 mph on a KLR, but I didn’t feel comfortable on my KLR doing that. The RX4, on the other hand, feels rock solid up to indicated 99 mph (and it had more left at that speed; I just ran out of room). In the twisties, the RX4 is in its element. The RX4’s stock CST tires are great, and the RX4 frame, forks, rear suspension, and geometry are modern. The RX4 feels way more planted and secure in the twisties and at high speed than does the KLR (so does the RX3). The RX4’s design is nearly four decades more advanced than the KLR’s. What I’m saying here is not a slam on the KLR; that old bike did pretty well for its 30-year run.
On the tire issue, I like the CSTs that come with the RX3 and the RX4. I get great life out of the CST tires on my RX3 (usually, 6000 miles on a rear tire). The Kendas that come on the KLR are, at best, 2500-mile tires. They hook up okay, but they don’t last long. I replaced my KLR tires with Shinkos and never looked back.
On the issue of consumables, I got good life on my KLR’s chain. I had good buddy Gerry throw a new chain on the KLR at 14,000 miles, but it didn’t really need it. I don’t know about the stock chain’s life on the RX4, but the stock chain on the RX3 is a substandard component that is toast after about 5000 miles (and that, to borrow a word made popular two years ago, is deplorable). Like I said, I don’t know if Zongshen addressed this on the RX4, but if the chain is from the same company that provides the chain on the RX3, I’d expect to replace it with a real chain either immediately or after just a few thousand miles. The KLR gets my nod for stock chain life unless Zongshen has addressed this issue.
One more note on the Kawasaki’s road manners. My Gen I had this monstrous Tupperware fender that was attached high and wide on the forks. It caught any wind blowing from the side and that had a tendency to steer the bike. I think it was also one of the things that made the KLR’s high-speed handling flighty. The Gen II design changed the front fender, but I haven’t ridden a Gen II bike. I don’t know if the Gen II’s redesigned fender made the problem go away. As I said earlier, the RX4 is much better behaved at high speed.
I have not yet ridden the RX4 off road, so a lot of what I’m going to say next is speculation on my part. But it’s informed speculation. I felt my KLR did very well in the dirt and soft sand. The KLR is heavy, but it has good bottom end grunt and more torque than the RX4. That allowed me to get up to speed and on top of soft sand quickly. The KLR’s 21-inch front wheel helps, too (the RX4 has a 19-inch front wheel, and in anticipation of the obvious question, I don’t know if a 21-inch front wheel can be fitted to the RX4). The offroad keyboard commandos say the KLR is a pig in the dirt. Hey, what do I know? I thought it did well when I was tear-assing around Baja. I don’t know the suspension travel on the RX4, but I’m pretty sure it’s going to be less than the KLR. The bottom line: I think the KLR is the better choice if you are going to ride exclusively in the dirt. But then if you were going to do that you probably would not buy a KLR (there are other, better choices for dirt bikes).
I went a lot of places off road in Mexico. This is near El Marmol. I was with good buddy Baja John, who also rode a KLR.Another KLR Baja boonies photo, near a Pacific coast shipwreck.
With regard to standard equipment, there’s no comparison. The RX4 is equipped with luggage, better instrumentation, dual front disks, adjustable suspension, adjustable windshield, engine guards, 300-watt alternator, accessory outlets, switchable ABS, fuel injection, and that six-speed transmission. The KLR 650 has none of these things.
I had soft luggage on my KLR, which worked well enough, but I couldn’t lock it and it gave the bike a Beverly Hillbillies kind of look (not that there’s anything wrong with hillbillies). Some people like that look. I did at the time because it was a step up from bungee cords and gym bags. But that’s old school. The RX4 luggage is a huge improvement (both the stock bags and the optional aluminum bags).
From a maintenance perspective, the RX4 gets the nod. For starters, if CSC does what they have done for all their other bikes, you’ll get a shop manual and online maintenance tutorials for free. You won’t get that with a used KLR (and you didn’t get it with a new KLR, either). That means if you own a KLR you either bought a shop manual to do the work yourself, or you went to the dealer for maintenance. I’m not a big fan of dealer technicians for three reasons: Cost, competence, and honesty.
I believe the RX4 will be easier to maintain than the KLR. I don’t know this for a fact yet, but based on the RX3’s reliability and design I suspect it will be the case. The RX3 uses threaded adjustor nuts for adjusting the valves, and I’m guessing the RX4 will, too (I haven’t removed the valve covers on the RX4 yet). I know that the KLR uses shims and buckets; that approach greatly complicates the valve adjustment process. It involves removing both cams and it makes adjustments technically challenging and time consuming (which dealers and technicians love, because you get to pay for the time).
From a price perspective, a new RX4 will cost less than what a new KLR cost. And that’s before the typical Kawi dealer’s obscenely-bloated setup, freight, and documentation fees (it’s not unheard of for dealers to routinely add $1500 freight and setup fees). Folks, from the port to just about anywhere in the US, you can ship a bike for not more than $400, so the dealer shipping fees they put on their pricing sheets are twice (or more) actual cost. And their setup fees are pure, well, you know. Ask your dealer if they do the setup themselves or if they outsource it. Most dealers go with Door No. 2. Outsourced motorcycle setups typically cost between $35 and $50 per bike, and they are done by unskilled labor (not trained motorcycle techs). I know this because I’ve been an expert witness in motorcycle lawsuits, and this is what the dealers admit when they have to tell the truth during the discovery and deposition process. How much effort goes into setup and how well is it done? Let me explain it this way: When I bought my new KLR in 2006, the windshield fell off during the 5-mile ride home. It’s a ripoff of gargantuan proportions. I’ve never paid anywhere that much, but it’s what many of the dealers ask. It’s dishonest.
Back to that earlier keyboard commando statement: You can buy a used KLR for less than a new (fill in the blanks with any brand). Regarding used KLRs (which they all will be pretty soon), there’s no argument here: A used KLR will be less expensive than a new RX4. Duh. But then you’d have a used motorcycle with no warranty. If you want to go that route, someday in the near future you’ll be able to buy a used RX4, too. A used RX4 might be even less than a used KLR. I never understood the argument that posits you can buy something used for less money than new, particularly when it’s put forth by people with the same kind of conviction they might display if they had just discovered and announced that F=ma. It’s kind of like saying things fall when you drop them. The statement about new versus used is a dumb one. It’s obvious. Buy used, and it costs less. That’s true for just about everything on the planet (except maybe some guns). Like I said: Duh.
With regard to comfort, that’s a tough one. I’d say that’s a draw, with maybe the edge going to the RX4. I felt the ergos were perfect on my KLR. I also feel that way about the RX3 and the RX4. While I’m on that topic, I’ll briefly mention the RX3S (the 380cc twin from Zongshen with ADV styling and equipment comparable to the RX3 and the RX4). The RX3S had terrible ergos. My feet felt like they were scrunched up to my butt and my hips hurt as soon as I got on the RX3S. The RX3S might be a good bike, but with the current feet/butt/handlebars relationship, it was a nonstarter for me. To go tangential again for a second, I didn’t get the naming, either. The RX3S? Is that like a plural RX3?
Back to the KLR: The stock KLR seat is way too soft, which sounds like it would be a good thing, but that squishy seat gets uncomfortable quickly. I fixed that with a sheepskin seat pad, which I also use on RX3. The stock RX3 and RX4 seats (the two bikes use the same seat) won’t win any prizes for all-day comfort, but to me they are tolerable. The KLR 650 seat sits significantly higher than the RX4. When I rode my KLR, it was a tippy-toes affair at every stop (if you play for the Knicks, this won’t be a problem, but I don’t and for me it was an annoyance). The RX4 is not nearly as tall. I liked it better from a seat height perspective. It is slightly taller than the RX3 but lower than the KLR, and way lower than the GS1200 or those Special K giraffes from Austria.
Having said the above about seat height, I will tell you that the KLR was a bit easier for me to move around in the driveway than is the RX4. Kawasaki advertised the KLR’s weight at 432 lbs, which I know is baloney (mine tipped the scales well above that number). Zongshen advertises the RX4 at 450 lbs, and as you now from reading my previous blogs, I haven’t weighed the bike. Pushing the bike around in my driveway, though, the RX4 felt heavy. Maybe that’s just be the result of me being used to my RX3. But once I was moving on the RX4, it felt way more planted and it handled way better than the KLR (both in the twisties and at high speed), and it didn’t feel heavy at all. I can’t quantify the difference; I’m only giving you my impressions.
World class fit and finish are what the RX4 is all about. The RX4 is way ahead of the KLR in this area. I think it is as good or better than any motorcycle made anywhere, by anyone.
Fit and finish are unquestionably superior on the RX4. That’s not just compared to the KLR; that’s compared to any bike. Those of you who haven’t owned an RX3 may default to the typical China-bashing response. You know, the one that says: That-can’t-be-possible-it’s-made-in-China. But it is what it is. I think the finish on the RX4 is even better than the RX3. It’s very good. Little things stand out. The RX4 footpegs are nicely-cast aluminum affairs with rubber inserts; the KLR’s footpegs are cheap bent stampings with a rubber liner that wears out quickly. The RX4 has tapered handlebars and high-end switchgear; the KLR has a regular constant-diameter handlebars and cheap switches. The RX4 paint is world class (it’s deep and luxurious); the KLR used plastic with the colors molded in. The RX4 has a steel skid plate and engine guards as standard equipment; the KLR has no engine guards and a plastic skid plate. A plastic skid plate? Really, Kawasaki?
The windshield on the RX4 looks better finished, it’s adjustable, and it just flat works better than does the KLR windshield (and the RX4 windshield didn’t fall off on the way home). I know, I know, I keep coming back to that windshield falling off my KLR on the ride home from the dealer. It still pisses me off, even though I negotiated the Kawasaki dealer setup fee down from pure larceny to a much-more-modest profit contribution. What rubbed salt in that wound was that the KLR windshield mounting screws were lost when the windshield fell off, they were non-standard screws, and when I went back to the dealer they didn’t have them in stock. In my experience, that last part is a typical response from most dealers (you know, the not-in-stock thing). CSC stocks everything; that’s another plus for the RX4. While I’m on a windshield roll, there’s one more thing that I didn’t like about the KLR’s windshield. I went through five or six of the things over the life of the bike. They always developed cranks that migrated out from the mounting holes, mandating a replacement windscreen. My RX3 never did that, and I suspect the RX4 won’t, either.
Having said all of the above, I liked the looks of my First Gen KLR. Yeah, it was a Tupperware Titan, but I liked it. It was a tool that looked like a tool. It was utilitarian and honest. I think the Gen II KLR looked like Kawasaki was trying to put lipstick on a pig. I like my pigs to look like pigs. The Gen I KLR did and I liked that.
I already mentioned that the RX4 comes standard with USB and 12V power outlets, and underseat accessory plugs. The RX4 has a 300-watt alternator; the KLR alternator output is substantially lower. A funny story about CSC’s practice of putting 300-watt alternators on their ADV bikes: When I was looking at the RX3 in Chongqing back in 2014, I saw a police variant. I asked the Zongmen how the police versions handled the extra police equipment. A Zongshen engineer told me that they install 300-watt alternators on the police bikes to support the added lights, flashers, radio gear, siren, speakers, etc. Hmmmm, could CSC get that on all of its bikes? No problemo, they said. And thus the 300-watt CSC legend was born. The TT250 has a 300-watt alternator, too.
The RX4 instruments are the same as those on the RX3. While the info is more complete than on the KLR, lighting for the RX4 and RX3 indicator lights (the turn signal indicators, the high beam indicator, etc.) is too dim to read in the daytime. My good buddy Rob Morel has relatively simple fix for this problem; he removed the sort-of-translucent plastic layer between the lamps and the dash cover, and oila, now you can see the indicator lights. Zongshen ought to spec all of their bikes that way.
Neither the RX4 nor the KLR has a centerstand. Both bikes have tool kits, but both are laughable. The stock tool kits are the standard cheap items you get with most new bikes, if you get anything at all (my umpteen-thousand-dollar Harley Softail had no toolkit whatsoever, which is kind of funny if you think about it).
So there you have it. Chris, my apologies for the longwinded response to your question about the RX4 and the KLR. Thanks very much for the suggestion.
Having said all of the above, I guess the obvious question is: What would I buy? I wasn’t riding my KLR very much the last few years I owned it because I had my RX3 and TT250. I finally sold the KLR, but I miss the bike and like I said, I enjoyed it. If I had to make a choice, would I buy a new KLR or a new RX4? A motorcycle is an emotional purchase and an individual decision, and it’s a decision not usually based on logic. My belief is that most people buy a motorcycle that projects an image they want to see of themselves, which is why the industry has tended toward oversized, overpowered, and ridiculously-tall adventure bikes. KLR versus RX4? I don’t think it would be a mistake going with either bike. But I am convinced the RX4 is a much better motorcycle.
Want to see the RX3 versus RX4 comparisons? You can do so here.
Want to read about the RX3 and KLR adventures in Baja? Pick up a copy of Moto Baja!
This will be the final installment of the RX3 and RX4 comparisons. We’ve got one more coming up after this, and that’s the RX4-to-KLR 650 comparis0n. And then, another cool and quick review…the BMW GS 310. Yep, I rode one of those yesterday to get a feel for how it compares to the RX3. That will be in another review. For now, on to the RX3 and RX4 final comparison in this series…
Take a look at the swingarms on the RX3 and the RX4. The RX4 has a much beefier unit, as you can see below.
The RX3 swingarm. Note how the end is formed to accept the rear axle mounting hardware.The RX4 swingarm. It appears to be a much stronger unit. Note the machined part that mounts the rear axle (compare this to the bent metal piece on the RX3). Also note the robotic weld quality.
Overall, the RX4 swingarm appears to be much better design than that on the RX3. The only aspect of the RX3’s swingarm that I think I like better is the axle adjustment design. On the RX3, the threaded adjusters can be used to move the rear wheel forward or backward. On the RX4, it looks like Zongshen took a more conventional approach, where the adjusters can be used to move the wheel rearward, but you have to manually push the wheel forward.
I may have already mentioned this next point in an earlier blog, but I’ll mention it again. On the RX4, the exhaust pipe sweeps down and under the engine, and then it sweeps up again to the muffler behind the engine. The RX3 has an upswept pipe.
The RX4 exhaust pipe. It goes under the engine.The RX3 uses an upswept exhaust pipe.
The purist will undoubtedly flood the forums with comments about the RX4’s downswept pipe. My reaction is: Meh. It’s the same approach as used on my Triumph Tiger. Upswept, downswept, six to one, half a dozen to the other. As the Germans say, machst nicht. That is, unless you’re changing the oil or adding oil. Then the RX4’s downswept pipe (and the improved access it offers to the oil fill ports) starts looking pretty good.
Here’s another significant difference: The radiator. The RX4 uses a single large radiator, compared to the RX3’s two smaller radiators.
The RX4 radiator. It comes with the shield you see here.Although they are hard to see in this photograph, the RX3 has two separate radiators. They are located behind the plastic grills.
I like the RX4 radiator approach better. Simple is better in the engineering world, and a single radiator makes a lot more sense to me.
Moving on, we’ll next take a look at the grips and controls on the RX3 and the RX4. The RX3 photos you see here are my RX3, which is a 2015 model. In 2015, the RX3 did not have bar end balancers, but Zongshen added these in 2016 and beyond. Also, the 2015 RX3 had chromed bars, all subsequent years had subdued silver paint on the bars.
When Zongshen made the RX3 handlebar change, I wondered why they messed with something that worked so well. There was more to the story than I knew at the time. It basically went like this: The Chinese motorcycle industry took a major hit and underwent a significant shakeout in recent years. The US motorcycle market did, too. Here at home, the market dropped to 50% of its former levels with the Great Recession of 2008, and it has never moved much beyond that point since. We had a double whammy here: Banks and lending companies stopped giving 4th, 5th, and 6th mortgages to folks wanting to buy motorcycles (I’m exaggerating, but only slightly), and our demographics changed. Older guys aren’t buying bikes like they used to (they’re aging out), and Millenials are more interested in cell phones and self-driving cars than they are in motorcycles. And while all of this was going on, the industry here in the US continued (and continues) to offer outsized and overpriced choices. In China, there has similarly been a double whammy, but the two strikes are of a different nature. China is concentrating its population in the cities, and (incredibly) China is outlawing motorcycles in its cities. I know, it’s nuts, but it is what it is.
Anyway, all of this caught up with the Chinese motorcycle industry, and a lot of lower level motorcycle component suppliers in China finally called it a day in 2015-2016. That’s what resulted in the need for a new RX3 handlebar supplier going into the 2016 model year. With that change, Zongshen included bar end weights, which I think were unnecessary. Nah, change that: I know they were unnecessary, because I have a 2015 RX3 with no bar end weights and a zillion miles on the clock, and I’ve never had an issue with vibration.
All righty then…to dial this back to today, the bottom line is that both the RX3 and the RX4 have bar end weights. But not mine, because it’s a 2015 RX3. With that in mind, here we go…
The left grip and controls on the 2015 RX3. The rocker switch you see on the right, just below the lever mounts, controls my spotlights. They are a one-off Colombian model, having been given to me by Enrique Vargas, General Manager of AKT Motos in Medellin.The left hand grip and controls on the RX4. The grip design is a little different than my 2015 RX3 design, but the left-side controls are identical to the RX3. Note the bar-end weight. I was disappointed when I saw this; there is an unsightly gap between the bar-end weight and the grip. I’m guessing this will be corrected for the production RX4 when Zongshen reads this comment. Overall, the bike is great. This is the only thing I could find to bitch about. That’s a pretty good showing, I think.
So, about that sloppy bar-end fit on the left side of the RX4 preproduction prototype: While I was disappointed in this minor detail, I have to point out that it was the only area on the motorcycle that was poorly fit. Every other aspect of the RX4 (and I mean literally every other bit related to fit and finish) was absolutely world class. The bike just screams quality. The paint, the fit, the finish, everything. Except that sloppy left side bar-end weight.
Moving on to the right side of the bike, here’s the right side grip and control area on my RX3. Note the A2, A1, and O switch; it controls the RX3’s underseat accessory plugs.
The RX3 right side grip and controls. This is on my 2015 RX3.
Here’s the same view of the RX4’s right side grip.
The RX4 right side grip and controls. Note the bar-end weight.
The photo above shows the RX4 preproduction bike, which has the headlight switch for on, auto, and off. I’m told the US configuration bikes will only have the on and auto positions. The on position turns on the headlight; the auto position leaves the LED headlight outline on all the time but only turns the headlight on when it senses it is dark. The A1 and A2 switch for the underseat accessory plugs will be controlled by an optional CSC-unique handlebar-mounted switch. At least that’s the plan as of this writing.
On this issue of bar-end weights: Like I said above, vibration is a non-issue on both bikes. If I concentrate on trying to feel it, I guess I would say the RX4 has a barely-detectable higher vibration level than the RX3, but you have to really focus on trying to tell the difference. I’d drop the bar-end weights on both bikes. But then, I don’t make a million motorcycles a year. Zongshen does.
The big difference in the wheels between the RX4 and the RX3 is that the RX3 has spoked steel rims and cast wheels are not an option. On the RX4, the wheels are spoked aluminum rims, and cast aluminum wheels are an option.
The RX4 front wheel and tire. Note the aluminum rim, radial tires, and 19-inch front wheel.The RX4 rear wheel. Note the larger rear tire, the aluminum rim, and the radial tire.
For comparison, here’s the wheel and tire on the front of my RX3.
The RX3 front wheel and tire. Steel rims, and non-radial tires.
The last area I’ll describe is the dash and instrumentation, and that part is easy: They are identical. Well, almost. The instrumentation is the same. The dash is a little different in that on the RX3, the USB and 12V chargers are optional accessories; on the RX4, they are standard equipment.
The dash on my RX3. I did not get the optional USB and 12V charging outlets.The RX4 dash. Note the standard equipment accessory charging outlets.
The RX4 instruments, which are identical to the RX3’s (including the 10-12% optimistic speedometers). Note the standard-equipment USB and 12V accessory outlets to the left and right of the speedometer. And folks, that wraps it up on the RX3-versus-RX4 comparisons. It was fun, and it was really fun to be the first to evaluate the RX4 and publish these findings on it here on the ExhaustNotes blog. My overall take is that the RX4 is a quality machine. It’s a little heavier than the RX3, but I suppose that’s to be expected on a motorcycle with nearly twice the displacement of the RX3. The handling and freeway performance is a substantial notch above the RX3. I don’t believe anyone is offering a comparable, fully-equipped adventure touring package at any price in the 450cc class, and that makes this motorcycle noteworthy (especially in view of the fact that this displacement is so obviously perfect for a serious roadburner). CSC asked me to mention that they are taking deposits now, and here’s the page where you can do that.
If you’d like to read all of the RX3-to-RX4 comparisons, here’s the page to do that. Stay tuned, because we have an RX4-to-KLR comparison coming up soon, and (as mentioned above), we’ll also be publishing a quick ride review of the BMW GS 310. BMW has a significantly different path to market than does CSC, and that difference (to me) is even more interesting than is a comparison between the two motorcycles. We’ll talk about that, too.
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Yesterday was a fun day. I was at Brown BMW in the morning for my GS 310 ride, and I got to chat with Bob Brown a bit while I was there. Then it was over to CSC to visit with the guys there. I’m happy to report that both places were hopping. This morning, I’m off to the rifle range to evaluate a few new loads, and tomorrow, it’s the International Motorcycle Show in Long Beach (watch for the photos here on the ExhaustNotes blog). Good times, folks.
Back when we were running Briggs and Stratton mini-bikes a few kids had Yamaha Mini Enduro 60cc or Honda Mini Trail 50cc bikes. Both of these bikes were stone reliable and a real leap forward from the hard-tail, flathead, one-speed stationary motored mini-bikes. I had a blue Mini Trail Honda that was indestructible. Riding the Everglades of South Florida the cooling fins would cake with mud and the engine would overheat until it would stop running. Just stop.
Clearing the fins with a handy stick and waiting fifteen minutes restored the bike to health and I could ride away. This happened several times a day and the bike never used oil or smoked. Like I say, Stone Ax.
Into these tiny times strode a colossus: The Steen Alsport 100. What a machine! The Steen was equipped with a 100cc Hodaka engine, and the front forks were Earles type utilizing a swingarm and held up by two oil-damped shocks. The gas tank was fiberglass and beautifully shaped. White was the only color I saw but there were other colors. Steens were rare around the neighborhood.
The Steen was a little larger than a Mini Enduro or an SL70 but smaller than the (to us) full-sized Yamaha 90cc Enduro. The black expansion chamber (stock!) running along the side gave the bike a race-ready appearance. Whoever styled the Steen absolutely nailed it, as the Steen is still one of the best-looking motorcycles from any era.
I have no idea how the bike handled with the swingarm forks. With so much metal spread over such a large area I would guess the front turned heavier than it actually was. Later Steen went with a conventional fork, probably for looks more than suspension performance. The bike sounded great. It had a sharp cackle that our muted minis could not match. Even the Alsport logo and striping were cool.
Dealerships more so than motorcycle quality determined motorcycle popularity at the start of the 1970’s. There were no Hodakas to be found. Very few Kawasakis or Suzukis populated our riding areas. Oddly enough a Montesa or Bultaco might ride by. These were huge motorcycles. The Steen didn’t have much of a dealer network In Miami so there was only the one kid who had a Steen in our group. I should remember his name but it has slipped away to that place all memories eventually slip.
Today Steens are not outrageously priced. I see them for a thousand or two fairly often. Maybe people don’t know what they are or Hodakas are seen as more real; I don’t care, I love the things. If I win the lottery I’ll have a Steen just to stare at. I’ll start it up a few times a day and listen to the cackle.
Here’s one that sold for $1600 a few years ago:
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I had a hard time deciding on the title for this blog. The other contender was “Thank you for your service.”
Sue and I traveled through Tennessee last week. It’s a glorious state with a lot to see. I expected that. What I didn’t expect was the way we were treated on Veteran’s Day. I couldn’t pay for anything. When Sue and I went to the Jack Daniel’s Distillery in Lynchburg, they asked if either of us were veterans. I guess I was surprised at the question and I didn’t answer immediately, but Sue did. “Yes, my husband was in the Army.”
“There’s no charge for you today, then, sir, and thank you for your service.”
Wow, I just saved $20. That was nice.
Melissa, our tour guide at Jack Daniel’s.
The Jack Daniel’s tour was fun, even though it was raining cats and dogs on that fine Tennessee Veteran’s Day. Our tour guide, Melissa, made it especially so, with one great story after another. I’ve known of Jack Daniel’s for a long time; what I didn’t know was that it was a sleepy backwater distillery for most of its life until a young crooner named Frank Sinatra made it known he wouldn’t drink anything else. Frank Sinatra was buried with a bottle of Jack, along with a dollar’s worth of dimes because he didn’t know where he was going, but he knew they might have pay phones there. Frank Sinatra’s favor put Jack Daniel’s on the map, and the rest, as they say, is history.
Jack on display. They have two more varieties in addition to those shown here (Honey, and Fire).
I found out that if you work at Jack Daniel’s, you get a free bottle of Jack every month (and they are always hiring). I learned that every bottle of Jack Daniel’s ever made has been made at that plant, which is fed by an underground spring with water that is perfect for producing Tennessee sipping whiskey. I learned that you can buy Jack Daniel’s by the barrel, and more than a few folks do (they have an entire wall lined with small plaques denoting those who did). Melissa walked us through the entire manufacturing process, and as a former manufacturing guy, I found it fascinating. They have a statue of Jack Daniel standing on several large boulders and, of course, they refer to it as “Jack on the Rocks.” We opted for the tasting tour at the end, and I learned that there are actually five variants of Old No. 7. All of them are really, really good. We had a blast.
Ready for sipping. All were great.I always get one photo of Sue that defines the trip. This is the one from our recent Tennessee Tour.
After our amazing Jack Daniel’s tour, we stopped for lunch at the Southern Perks restaurant in Lynchburg. When we ordered our lunch, the young lady behind the counter popped the same question: Are either of you veterans? Again, Sue was quick to answer, and again, the response was the same: “Thank you for your service, sir. Your lunch is on us today.”
Downtown Lynchburg. It was a fun place.
Wow. I was speechless. A little choked up, actually. I’ve never been treated like this, and I left the Army a cool 42 years ago. I didn’t know what to say, and like always, I thought of the right response too late. When I hear “Thanks for your service” the next time, I’ll have my answer ready.
This is not a restoration. This is a resurrection. I plan to ride Zed, not store it away like a stolen Rembrandt. The front down tubes were pretty chipped and scratched with lots of bare metal so I had to fog a little black paint onto them to slow down the rust. I know all things rust. As soon as ore is melted into steel it begins the long path back to earth. We live in a temporary world; as soon as we stop our struggles and ambitions the things we care about turn into dust. So I painted the Kawasaki’s down tubes.
Next on my list were new steering head bearings. I have a Proto puller set that cost around $150 in 1970 and it mostly is still intact. From that kit I used the bearing separator to get behind the lower stem bearing. I clamped the stem in the vise and a few sharp raps later the bearing was off.
Removing the races pressed into the fork stem is a little harder. There isn’t a whole lot of meat exposed to get a purchase. Some people weld a bead on the race then use that to punch the race out. I’m sure there’s a correct way but I don’t know it so I use two puller claws and force them against each other to wedge the puller tips behind the race. Since you have to hold the claws together with one hand you’ll need a length of old bronze boat shaft to pound on the claws. Most Old Boat Shaft stores carry lengths of bronze shaft. It’s finding the store that’s the hard part.
The new races pop in without trouble. I get them started with a dead blow hammer then finish seating them with a punch worked slowly around the circumference of the race. You can hear the hammer-tone change pitch when the race seats against the frame tube.
The triple clamps were a mess so I wire brushed them and shot some black paint on the things. I’m always aware that any paint work or cleaning I do destroys the originality of the bike so I try to keep it to a minimum. While the headlight ears were soaking in a vat of Evapo-rust I started assembling the forks.
A new throttle/switch assembly from Z1 Enterprises, throttle tube from ebay, throttle cable from ebay, new grips from ebay and somehow these parts from all over the planet fit together nicely. The throttle tube is a bit short and the grip doesn’t quite reach the switch housing but I will be running a NEB cruise control and that widget will fill the space as if it was planned. I think the 90-degree metal bend at the throttle cable housing could follow the bars better but I’m not going to try and bend it.
I’m close to $1000 in parts now. I’m replacing some wear items so I don’t think those should count against Zed.
Want to catch up on the rest of the Z1 resurrection? Just click here!
I’ve blown by Chattanooga a bunch of times on Interstate 24 and I’ve seen the sign for the Chattanooga Choo Choo. I always wanted to stop to see it. But I never had. Until today, that is. Yep, there really is such a thing…
The real deal: The Chattanooga Choo Choo. It’s on display behind a hotel of the same name, just a hop, skip, and a jump from the Interstate and downtown Chattanooga’s other attractions.
This is my first visit to this fine southern city, and folks, I’m here to tell you: Chattanooga is a fabulous town. I had no idea. This is a wonderful place, nestled along the Tennessee River close to the Georgia border. The Chattanooga Choo Choo. Lookout Mountain and Ruby Falls. Moon Pies (yep, for real). Great walking paths. Nearby Chickamauga Battlefield National Park. An incredible Civil War rifle collection. Dining that makes the word “fabulous” seem wholly inadequate. The verdict is in: I like this place!
So, what’s the deal with Moon Pies? Hey, if you’ve never heard of Moon Pies, you need to get out more often. And if you’ve never tasted one, well, trust me on this: You owe yourself this treat. It turns out that Chattanooga is where Moon Pies are made, you can get them in just about any local store, and there’s actually an official Moon Pie factory outlet in downtown Chattanooga. That fact, all by itself, makes Chattanooga a bucket list destination!
Chattanooga: Home of the Moon Pie.Heaven in multipack cartons. We bought several to bring home.And we sampled a few, too. That other treat? That’s a Goo Goo, another local treat made in nearby Nashville, but that’s a story for another blog.
Lookout Mountain is another cool spot in Chattanooga, with an underground cave system that actually includes a 140-foot waterfall (all of which is underground). Think Jules Verne and a journey to the center of the earth. Yep, we hit it, too!
Deep in Lookout Mountain, headed for Ruby Falls.Imagine what it must have been like to discover this while exploring an underground cave. Meet Ruby Falls, 140-ft tall, and all underground.
We had an incredible lunch at The 405, a place we just happened upon while walking around downtown. The 405 is a Middle Eastern restaurant (I love Middle Eastern food) and it’s another one of Chattanooga’s best kept secrets. I had a chicken shawerma sandwich and it was fabulous, with juicy roasted chicken, a perfect Tahini sauce, and pita bread made fresh on the premises. I told our waitress I write a blog for the most discerning riders on the planet (that would be you), and the owner was at my table in a heartbeat. It turns out that my new good buddy and restauranteur Rashad is one of us. He rides a BMW sport bike, and we had a conversation about the great roads in the Chattanooga area. Rashad told me you can ride 51 weeks out of the year in and around Chattanooga and the way he described the roads, this sounds like a place where I need to spend more time. From my explorations around this region, I believe him. I have to get back here. And when you get out here, you have to try The 405. Tell Rashad Joe sent you.
From downtown, it was a short ride to the Chickamauga and Chattahoochee National Military Park. We were lucky. It was Veteran’s Day, and the National Park Service was giving free guided tours. I think they do that every day, but seeing this sacred place on this grand holiday (on the 100th Anniversary of the end of World War I) made it even more interesting. Our guide was another new good buddy, in this case Ranger Chris.
Good buddy Ranger Chris on the Chickamauga battlefield.
Chris led a motor tour to three stops on the Chickamauga battlefield, and he made it come alive for us. If you’ve never been to Chickamauga, my advice is to put it on your list. Chickamauga and Gettysburg (fought just a few days apart) marked the turning point of the Civil War. We thoroughly enjoyed Chris’ presentation and the tour.
One of the best parts of the Chickamauga stop was the visitor’s center. It has several cannon on display, and a large map showing the battlefield.
Chris’s materials and his Ranger campaign hat. Good stuff at the Chickamauga visitor center.The business end of one of many cannon on display at the Chickamauga site.
The Chickamauga visitor center also houses one of the best (probably the best) collection of Civil War rifles I’ve ever seen. It seems a local engineer and gun collector named Claud Fuller had built a collection of some 5,000 firearms and he donated a portion of his collection for permanent display here. They are magnificent. This collection, all by itself, justifies a trip to the area.
One of several halls displaying Civil War rifles from the Fuller collection.Fiddleback maple on a black powder rifle. These are beautiful firearms.A presentation-grade Spencer. I could have spent all day just looking at these rifles.Color case hardening on a Remington Hepburn rifle. This is amazing work.Several Trapdoor Springfields on display. These fire the 45 70 cartridge, one of the all time greats. The second one from the right is an Officer’s Model Trapdoor Springfield. I had never seen one before. I would have joined the Army just to get one of these!
After spending the afternoon at Chickamauga, we had dinner at the 1885 restaurant in Chattanooga’s St. Elmo district. I saw something on the menu I had never seen before: Mushrooms and grits. Hmmm, I wondered. That sounded interesting. And wow, was it ever!
Well, kiss my grits! This is before……and this is after. Yep, it was that good!
After dinner, our waitress recommended the cheese cake. Hey, everything else had been amazing, so why not?
Lemon and cream cheesecake. It came with a discount coupon for the local Coronary Care Unit.
My dinner tonight was one of the finest I’ve ever enjoyed. It was a great way to finish a Chattanooga visit. I’m up for a summer ride in this area, and I’ll be back. We’ll be home in California by the time you read this, and we’ll have a supply of Moon Pies for a short while. Like my good buddy Reuben always says: What a life!
I promised you a few blogs ago that I found something with less power and more weight than a Harley. As a guy who’s owned a couple of the potato-potato bikes and more than a few dealer-emblazoned t-shirts (and being a firm admirer of The Motor Company), I give myself license to poke fun on occasion.
What might this discovery be, you wonder?
How’s this sound? It has exactly 1 horsepower, and it weighs 1200 lbs.
Take a look…
A descendant of the original W.K. Kellogg Arabians…
Yep, it’s an Arabian stallion. At least I think it’s a stallion. I’m sure of this, though: It’s an Arabian, and they sure are magnificent.
It seems old Will Kellogg (yep, that Kellogg…think Corn Flakes and Special K) owned all the land currently occupied by Cal Poly Pomona. He bequeathed the land to California with two caveats (that’s Latin, of which I am discovering myself to be one): California had to create an Ag College on the Kellogg estate, and the Ag College had to care for Kellog’s Arabians in perpetuity.
What a deal! The People’s Republik couldn’t say yes fast enough. That was, I think, back in the ’20s or so, and the Arabians have been running free on the Cal Poly campus ever since. Along the way, they’ve starred in a bunch of western movies and a few Disney features (the Magic Kingdom is just a few miles down the 57 from the Cal Poly campus, and Hollywood is just a few miles west on the 10). The best part, though, is that the Arabians are accessible to us, the public. And they are beautiful. Magnificent. Stunning. You really need to see these wonderful creatures.
One of the 15 or so colts born every year to the Cal Poly Arabians.
Cal Poly has a show every month, and Susie and I went this past weekend. It was awesome. Cal Poly students take care of the herd, and it is a sight to see. The show is open to the public, it’s only an hour long, and it’s grand and inexpensive entertainment. I get to go free because I’m an Emeritus (I didn’t even know I was a Roman, let alone one with a Latin title). I told one of the students I was an Emeritus (I guess I was trying to impress her), and she asked if that meant I was an old professor. It’s something like that, I told her. Anyway, that title got me in the door for free. For the rest of you Plebeians, it’s only $3. Trust me on this: It’s well worth it.
Good times, folks.
A saddle that would look right at home on any cruiser.
Zed is missing its chrome seat bar and rather than finding a stock replacement I grabbed this $50, period-correct luggage rack from eBay. All my motorcycles have rear racks. I need a place to strap stuff because I get around, you know? I dig the square tubing and the big-hair, 1980’s plastic plugs filling the open ends.
Zed’s 41,000 mile, front wheel bearings are probably stock and I could’ve cleaned them up and re-greased them but a new set is not that expensive so I popped the old ones out and fitted new bearings.
I had an old-ish Dunlop tire in stock. I bought it new to put on Godzilla for a run from Hunter’s place in Oklahoma to Florida and that’s all the miles it has done. I guess I should worry about the rubber aging. In my defense, it’s been stored in a dark trailer and the Fingernail-Probe test reveals a fresh feel to the rubber. Anyway, the Dunlop is about 20 years newer than the tire that came on Zed so I call it a win. No one will believe this but I did install a new tube in the front and managed to get the tire onto the rim without pinching the tube.
The grease inside the speedometer drive was hardened so I cleared out the muck and squished new grease into the worm drive parts. I also had to swap the disc to the opposite side of the wheel as Zed came with the caliper mounted backwards. They tell me this mod improved handling but I’ll not ride around listening to Z1 experts constantly telling me my brakes are backwards.
My latest order from Z1 Enterprises showed up. It’s like Christmas in November around here. This pile may not look like $600 bucks worth of stuff but $600 doesn’t go as far as it used too. Hell, if you take your motorcycle to a dealer for an oil change and a tune up it’ll be $600 easy. The sprockets and chain are wear items so knock those off Zed’s repair bill. The brake pads and shoes also shouldn’t count against the bike’s total cost either as those would wear out if the bike were running. I’m changing them as a prophylactic measure. I don’t want old brake linings coming unglued at 130 mph.
The most expensive part of the order was the ignition advancer @ $159. My buddy Skip sent me a couple advancers in the hope one would fit but as luck would have it there must be 537 different advancers for the Z1. The left advancer fits the crankshaft bolt (loosely) and looks close from this side but the advancer has timing marks only for cylinders 1 and 4. Also note how close the “T” (top center) and the “F” (ignition fire) marks are. The center advancer unit has all the correct cylinder markings but the bolt hole is too small for the crank bolt. This unit also has “F” and “T” close together.
Moving to the backside of the three advancers we see that the left unit has a cup that prevents the advancer from sitting flush onto Zed’s crankshaft end. The middle unit will marry to the crank ok but note the slight degree angle difference on the locator-pin hole. Finally the new unit, like the bear’s soup, is just right.
To attach the points plate I had to shorten 3 screws. The best way I’ve found to do this is to run a nut onto the screw, cut the screw, grind the screw making the grinding wheel cut towards the center of the screw (or dragging the metal away from the threads). Removing the nut will clean any swarf left in the threads. The nut should start back on the screw without problems, if not, I’ll clean the screw up some more with the grinder.
Zed’s exhaust system hangs low and as such has hit the ground frequently enough to create pinholes. When pipe gets this thin I prefer to braze the holes closed. The brazing rod requires less heat and leaves a nice, thick pad to give a dirt rider something to beat on.
Finally, when I fit the exhaust headers I tape around the frame tubes to help prevent scratches. I also tape the headers to keep the exhaust collars from falling down the pipe scarring up the new paintwork.
Back when we were running Briggs and Stratton mini-bikes a few kids had Yamaha Mini Enduro 60cc or Honda Mini Trail 50cc bikes. Both of these bikes were stone reliable and a real leap forward from the hard-tail, flathead, one-speed stationary motored mini-bikes. I had a blue Mini Trail Honda that was indestructible. Riding the Everglades of South Florida the cooling fins would cake with mud and the engine would overheat until it would stop running. Just stop.
Into these tiny times strode a colossus: The Steen Alsport 100. What a machine! The Steen was equipped with a 100cc Hodaka engine, and the front forks were Earles type utilizing a swingarm and held up by two oil-damped shocks. The gas tank was fiberglass and beautifully shaped. White was the only color I saw but there were other colors. Steens were rare around the neighborhood.
Dealerships more so than motorcycle quality determined motorcycle popularity at the start of the 1970’s. There were no Hodakas to be found. Very few Kawasakis or Suzukis populated our riding areas. Oddly enough a Montesa or Bultaco might ride by. These were huge motorcycles. The Steen didn’t have much of a dealer network In Miami so there was only the one kid who had a Steen in our group. I should remember his name but it has slipped away to that place all memories eventually slip.
This is not a restoration. This is a resurrection. I plan to ride Zed, not store it away like a stolen Rembrandt. The front down tubes were pretty chipped and scratched with lots of bare metal so I had to fog a little black paint onto them to slow down the rust. I know all things rust. As soon as ore is melted into steel it begins the long path back to earth. We live in a temporary world; as soon as we stop our struggles and ambitions the things we care about turn into dust. So I painted the Kawasaki’s down tubes.
Next on my list were new steering head bearings. I have a Proto puller set that cost around $150 in 1970 and it mostly is still intact. From that kit I used the bearing separator to get behind the lower stem bearing. I clamped the stem in the vise and a few sharp raps later the bearing was off.
Removing the races pressed into the fork stem is a little harder. There isn’t a whole lot of meat exposed to get a purchase. Some people weld a bead on the race then use that to punch the race out. I’m sure there’s a correct way but I don’t know it so I use two puller claws and force them against each other to wedge the puller tips behind the race. Since you have to hold the claws together with one hand you’ll need a length of old bronze boat shaft to pound on the claws. Most Old Boat Shaft stores carry lengths of bronze shaft. It’s finding the store that’s the hard part.
The new races pop in without trouble. I get them started with a dead blow hammer then finish seating them with a punch worked slowly around the circumference of the race. You can hear the hammer-tone change pitch when the race seats against the frame tube.
The triple clamps were a mess so I wire brushed them and shot some black paint on the things. I’m always aware that any paint work or cleaning I do destroys the originality of the bike so I try to keep it to a minimum. While the headlight ears were soaking in a vat of Evapo-rust I started assembling the forks.
A new throttle/switch assembly from 
I’m close to $1000 in parts now. I’m replacing some wear items so I don’t think those should count against Zed.
