Zed’s Not Dead: Part 17

Repairing old motorcycles is both fun and unnerving. After a couple weeks waiting on shims I finally finished the valve adjustment on Zed. While I was poking around under the valve cover I noticed that one of the four cam idler sprocket bolts was a non-standard bolt.

Zed’s previous mechanic must have lost a bolt or stripped the threads and the replacement bolt was too long. Stacking washers took up the clearance for the errant bolt but it looked like hell. I wanted to install the correct length bolt. The damn thing was tight. Like break-the-bolt-off tight. As I gave it a semi-gentle tug it had that springy feel. I fear that if I put any more torque on the fastener it will twist off leaving me with a mess.

It worries me that in the 45 years since the Kawasaki left the factory someone probably removed the cams in Zed. There were a lot of performance part catalogs in the same shed Zed came from. I hope the guy didn’t screw up the engine. I decided to leave the offending bolt for a later day and after checking the clearances one more time I used a new gasket and buttoned up Zed’s top cover.

I’m bumping into my self-imposed 3000-dollar budget limiter so I’ve been making some hard choices. Tach and Speedo cables aren’t very expensive but after flushing out the cable housings and cleaning the cables I couldn’t see any fraying or signs of stress. I coated the cables with grease and will be reusing them so that’s another 25 bucks saved.

The Z1 Enterprises wiring harness was very complete, all except for the instrument light harnesses. Zed’s tach and speedo have two instrument lights per side. These bulbs are illuminated whenever the headlight is on so the rubber bulb holders were sort of crystalized from heat. They fell apart when I removed them. Half the rubber fell inside the gage and half stayed stuck on the instrument light socket. Luckily for me the Z1E harness came with a new warning light harness and I was able to steal the old warning light rubbers and repurpose them for gauge illumination.

Changing the sockets and rubbers was less trouble than I thought it would be. I had to cut off the bullet connectors to pull the trick off. After threading the wire through the rubbers I uncrimped the old bullet connectors and recrimped the wires with a bit of solder to make up for any weakness inherent in a reused crimp connector. I wanted to keep the original instrument light sockets & wires so the color code would be correct but one of the sockets had chafed wiring and corrosion inside. I borrowed a warning light socket from the old harness and hopefully no one will ever see.

On a Z1 the gauges foam padding is sandwiched between the gauge and the cast aluminum bracket. This padding had deteriorated and crumbled easily. I knocked out a few round pads from some sticky refrigeration insulation and applied them wherever it seemed like the right place to apply such a thing. Next I tested all the bulbs and assembled the gauge cluster.

I had a hard time figuring out the headlight shell/blinker stalk sequence but my Internet buddies helped me get the various parts in the correct order. The blinkers ground through this ground washer/spacer type deal but mine were both broken.

Ever thrifty, I used a couple of thick washers and made an aluminum spacer to replicate the broken ground washer’s function, if not their aesthetics. The headlight ears on Zed appear to be slightly bent, giving a wall-eyed look to the blinkers. Or, if you like, swept back for speed. I don’t think I’ll try to straighten the ears because chrome does not stretch well and I don’t want hairline cracks in the lustrous finish. Sometimes effective motorcycle repair requires knowing when to quit.

At times my thriftiness ends up costing me more in the long run but not often. I never had a key for Zed so I took the seat lock, fork lock and ignition switch to our local locksmith. He made a couple keys that fit and only charged $40 for the work. Now that the instrument cluster and headlight was back together it was time to throw a battery on Zed and see if anything worked. I used a car battery and a couple jumper cables, turned the key…and nothing. Flipping the key back and forth brought flashes of light from the neutral and oil pressure warning lights. By turning the key just so, and shaking it like a Polaroid picture I could get the lights to come on steady. I’ve ordered a new ignition switch at $75.

Amazingly most everything worked. The left rear blinker bulb wasn’t making good contact so I cleaned the socket and it worked. The horn was badly rusted inside so I’ve ordered a new one but other than those two things all other circuits are fine. The starter works but I didn’t run the engine. That crappy ignition switch will just make it cut out.

Zed is getting very close. Very close, my brothers. Except now I have to take the headlight and gauge cluster back apart when my new switch shows up. And then the seat lock. And then the fork lock. It’s two steps forward, one step back kind of action. One other cost saving measure that didn’t pan out was the used front tire. It looked fine when I first installed the thing but the tire has developed deep cracks in the rubber between the treads. Yet more stuff on order.

My latest Zed parts order is around $600 but this should be the last big pile of parts. It looks like it’s time to clean out Zed’s rusty gas tank and start thinking about all the cool places I’ll ride to on this beast.


Catch up on the Zed resurrection here!

Jay Leno and Janus

I received a cool press release from our good buddies at Janus Motorcycles this morning and I want to share it with you.


FOR IMMEDIATE RELEASE
February 17, 2020

Janus Motorcycles featured on Jay Leno’s Garage
Goshen, Indiana – On Sunday, February 16th, 2020, an extended feature on Janus Motorcycles was published on Jay Leno’s popular YouTube channel, “Jay Leno’s Garage.”

Janus co-founders Richard Worsham and Devin Biek were invited to visit Mr. Leno’s garage and film studio in Burbank, California in December 2019. Mr. Leno interviewed Biek and Worsham, filmed each of their three motorcycle models, and took an extended ride on their most popular model, the Halcyon 250.

Beyond his fame as a late-night TV show host, Mr. Leno is known for his extensive classic car and motorcycle collection and his knowledge of automobiles. His YouTube channel, “Jay Leno’s Garage”, has nearly 3 million subscribers and his show airs weekly on CNBC.

“Jay is an authority on classic motorcycles, so being featured by Jay Leno’s Garage has long been a dream of ours at Janus,” said Worsham.

Co-founder Biek was very pleased: “Jay’s collection was amazing to visit, and Mr. Leno asked great questions and seemed genuinely interested in our story and motorcycles. The entire experience was incredible.”

The segment is titled “Janus Motorcycles – Jay Leno’s Garage” and may be viewed on Jay Leno’s YouTube channel.

ABOUT JANUS MOTORCYCLES: Founded by Devin Biek and Richard Worsham in 2011, Janus Motorcycles builds made-to-order production motorcycles out of their Goshen, Indiana headquarters. Their classic designs have been featured in the Wall Street Journal, New York Times, Fox News, the Discovery Channel, and in multiple industry publications. Their motorcycles are designed to be enjoyed by riders of all experience levels.

Drawing on the rich pool of manufacturing and fabrication shops in northern Indiana, their three models of lightweight 229cc motorcycles feature hand-formed tanks, locally welded components such as frames, hand-bent stainless handlebars, hand-painted trim, and a proprietary anti-dive suspension developed by the Janus team.

They are fully registrable in all fifty states with EPA and California ARB certification. All three models start at $6995. They plan to produce 250 units out of their Goshen facility this year.


Janus makes cool motorcycles.  I know because I’ve ridden and written about their bikes, and I rode a Janus (along with good buddies Devin and Jordan) through Baja.  That’s the topic of another YouTube video that the Janus guys put together.

One more thing, and that’s the Jay Leno video referenced above.

If you would like more information about Janus, you’ll find it here!

The 5 Deadly Sins Of Motorcycle Restoration

My idea of a good restoration and your idea of a good restoration may differ, but you know deep down inside that I’m always right. I am the arbiter of cool. I am the final word, I am…Omni Joe. Here are 5 common restoration mistakes that drive me crazy:

Sin #1: Gas tank liners.

That sealer crap people pour into their motorcycle gas tanks is the worse invention of all time. Guys swear by this junk but don’t listen to those lazy bastards. When I read the words, gas tank liner and/or Caswell sealer in a motorcycle description I know an amateur’s hands have been fiddling the motorcycle. Who would pour that devil’s goop into a nice motorcycle gas tank? It makes me wonder what else they screwed up. The way to fix a leaking, rusty gas tank is to get rid of the rust and weld/braze any holes. Any other method is destined to fail. There’s no excuse for using devil’s goop, YouTube is lousy with videos explaining how to clean out a rusty gas tank and how to stop it from re-rusting.

Sin #2: Repainting serviceable original finishes.

Nothing annoys me like a guy posting up a 90% perfect, original-paint motorcycle and asking where he can get it repainted. Stop! If the paint has a few chips or is faded a tiny bit leave the damn thing alone. One of the most underused old-sayings is, “It’s only original once.” No matter how shiny and beautiful you think your topcoat turned out its still vandalism. There are many phony re-pop’s running around, don’t make your motorcycle one. By painting over your once desirable survivor you lower its historic value. Listen, I’m not against repainting really bad original body parts, lord knows my Z1 needs it but I know anything I do that covers over the factory work erases a story, and vintage motorcycles are commodities without a story.

Sin #3: Over restoration.

When the Japanese bikes that are considered classic today were first sold they had acceptable build quality. For some strange reason many motorcycle restoration experts go way overboard making the motorcycle a show bike that bears little resemblance to real motorcycles. Chrome back in the day was thin and yours should be too. Nothing depresses me as much as these tarted-up travesties. The nerve of some Johnny-Come-Lately with a fat wallet and no soul thinking he can render a better motorcycle than the factory. Keep it simple and try to match the level of finish that you remember. Otherwise, what’s the point? It’s already worth less because you damaged the original build by trying to improve the bike. Why pour money into the thing making it something it never was?

Sin #4: Giving a damn about numbers.

As people get deeper into the vintage bike hobby they grow ever more insane. It’s not enough to have the correct parts anymore: Now you must have the exact build date on the part to suit your motorcycle’s VIN number. This is madness. Nobody except lunatics and bike show judges will care that your sprocket cover was made a year or two after your bike left the factory. The only part number that matters is the one that can get your bike registered for the road. I’ve seen people on vintage groups debating a slight casting change or a vestigial nub as if it were the most important thing in the world. People like that have no business owning a motorcycle; they should go into accounting or better yet, prison.

Sin #5: Parking it.

The final and biggest sin of all is to restore a motorcycle and then park it. I can over look all the other sins, even tank sealer, if the owner rides his vintage motorcycle. Get the thing muddy. Do a burn out. Ride it to shows in the rain. Honor the motorcycle by using it. A show motorcycle that is too valuable or too clean to ride is nothing, less than worthless. The machine was built for you. It has a seat and controls for you. The engine wants to pull. Do the right thing by your motorcycle and your sins will be washed away, my brothers.


Keep up with the Zed restoration!

The New RX4 Video!

As many of you know, good buddy and motojournalist extraordinaire Kevin Duke is now a Brand Manager with CSC Motorcycles, which is good for CSC and good for Kevin.   Kevin and CSC recently released this video on the new 450cc RX4 motorcycle, and it’s the best one to ever come out of CSC (the video and the motorcycle).  But don’t take my word for it…check it out yourself!

If you’d like to see more about how the RX4 compares to the RX3 (and to the KLR 650) please check out our RX4 pages.

The Quest for Mini 14 Accuracy Continues…

If you follow the ExNotes blog, you know I’m still chasing accuracy improvements for my Mini 14.  The latest upgrades include glass bedding the receiver and installing a smaller gas port.  They helped, as will be described here.   What’s next?  Read on.

The Accuracy Systems International Gas Port Kit

I bought a new set of Mini 14 gas ports from Accuracy Systems International, an outfit that specializes in Mini 14 accuracy upgrades.   The gas port is essentially an orifice that restricts the flow of combustion gas to the rifle’s op rod.   The stock Ruger gas port orifice is huge (it’s probably something like 0.090 inches in diameter).  That is because Ruger wants the rifle to function with any kind of ammo, but the huge stock gas port throws spent brass into the next county and it slams the barreled action around in the stock (that hurts accuracy, as the receiver may not be sitting in the same spot after each round).  The ASI gas port kit costs $30, but it’s more like $40 after including the shipping and handling charge.  That’s a rip because the thing fits in a business envelope, but hey, it is what it is.

Glass Bedding the Mini 14

I bought an Acraglas bedding kit from Brownells and glass bedded the receiver in the stock.  I’ve glass bedded bolt action rifles before, but I had never done a Garand-type action.   There’s no recoil lug like a bolt action rifle has, so the glass bedding involved delicately laying in the epoxy on the interior sides of the stock and the area above the stock that mates with the receiver. This was something new for me, and I don’t mind telling you that I was plenty nervous about getting the barreled action out of the stock after the epoxy cured.  I need not have worried; the release agent worked like it was supposed to and the bedding job turned out well.  There is zero movement between the receiver and the Mini 14’s Circassian walnut stock now, and that’s what I wanted.

Tuning The Mini 14 Gas Port

After the bedding job, it was time to start playing with the different gas port orifices.  The Accuracy Systems International kit includes four gas ports (0.035, 0.040, 0.045, and 0.050 inches), and the drill is to find the smallest one that works.  The stock Ruger gas plug orifice is huge (as mentioned above), and ejection from a stock Mini 14 can only be described as violent.  I tried the 0.040 and then the 0.045, but both would occasionally fail to fully cycle. With the 0.050 orifice, the rifle didn’t have any failures.  I noticed that sometimes the last round out of a magazine just lays the brass on top of the follower after being extracted. That’s no big deal. My Mini 14 now throws the brass about 20 feet to the right (maybe less, because the brass was landing on concrete and rolling around a bit).  It’s a substantial improvement.

100 Yards From The Bench

I first fired at a 100 yard target from a bench rest.  Surprisingly, the bedding and the new orifice only shifted the group a little.   The rifle now shoots a bit high, but the group size (absent a couple of flyers, one high and one low, most likely due to me) is about the size of the 9-ring on a 100-yard target (and that’s an improvement). Most of the dispersion is lateral, and that’s a change from what the rifle used to do.  If I practiced a bit more, I’d do better.  If I drop the rear sight a couple of clicks I should be right on the money.  This was my 100-yard target from the bench:

The accuracy wasn’t the greatest I’ve ever achieved with an iron-sight rifle (my 80-year-old Mosin-Nagant will consistently keep its hits in the 10-ring), but it was an improvement over what the Mini 14 had done prior to the bedding job and the smaller gas port orifice.   Things are moving in the right direction.

The B-21 Department of Corrections Target

Next up was the California Department of Corrections B-21 target my CDC buddy told me about.  The California CDC uses the Mini 14 as an issue weapon, and the B-21 is their periodic qualification target.  I bought some of these targets at Alco last week and I wanted to see how I would to.  My CDC friend told me that CDC officers qualify with their Mini 14 rifles at 50 and 100 yards, from both the standing and kneeling position.

I put my target out at 100 yards and tried shooting from the kneeling position.  It felt very awkward to me and I was terrible.  Oh, I put rounds on the target, but this kneeling position is not my cup of tea. I used to be able to do it when I was in the Army, but I weighed 50 lbs less and I bent a lot easier in those days.  I’m not even sure what knee is supposed to be on the ground.  Maybe I need Colin Kaepernick to tutor me.

Then I went to the standing position, shooting offhand, and I found I could keep my shots in the bottle (as my CDC buddy described the target). I might be able to qualify as a CDC officer if I could get on top of this kneeling position business. The little .223 holes on the target below are a hard to see (my apologies for the cell phone photography), but trust me, they’re on there.  All the ones that are outside the bottle were from the kneeling position.

You know, when I first saw that B-21 target, I was amused at how big it is (it’s literally life-sized).   Try shooting it offhand from the standing position with iron sights, though, and the old B-21 suddenly gets a lot smaller.   At 100 yards, I couldn’t see any of the lines on the target.  It was just a big black mass, and I tried to hold in the center of it as I fired.   It was swimming in the sights, but I was able to connect.  Mind you, I had not shot offhand like this in years.  The rifle seems to be grouping a little high shooting offhand (as it did from the bench).  But it is, as the saying goes, close enough for government work.

What do you think?  Would I be able to run with the big dogs in the CDC?  My CDC buddy told me I’d qualify expert.  Maybe he was just being nice.

Future Mini 14 Accuracy Improvement Thoughts

I am thinking about what else might make a difference in accuracy on the Mini 14. The action is bedded and I’ve experimented with different loads until the cows came home (for your information, my best load is with a max ARComp charge and the Hornady 162 grain full metal jacket bullet). I sort and trim the brass I reload (and that makes a difference).  I’ve found the gas port that works best (it’s the 0.050-inch orifice).  So what’s left?

I’m wondering about the fit of the .223 cartridge in the chamber. The Mini 14 has a loose chamber to make sure everything feeds reliably, so I’m wondering if it’s too loose for optimal accuracy. My thought is to try neck sizing only. That’s when you only size the cartridge neck down (to hold the bullet in place) but leave the rest of the brass case enlarged, as it came from the rifle after the last firing.  I know you usually would not do that in a semi-auto rifle, but I’m guessing there’s plenty of room in that chamber. I’m thinking I’ll load 20 rounds with neck sizing only and see how that goes.  I guess I could try chambering an empty case previously fired in the Mini 14 and see if it chambers and extracts easily. If it does, neck-sized-only loaded rounds probably will, too.

Sometimes you can seat the bullets out further in the case to improve accuracy.  You can’t mess around with bullet eating depth on a Mini 14, though. If you seat the bullets out any further, the cartridges won’t fit in the magazine, so that’s out as a potential accuracy improvement.

Next up is the muzzle brake. This thing has a gigondo muzzle brake (see the photo above) that I had installed to replace the stock flash suppressor.  I had to do that to bring the rifle into the People’s Republik of Kalifornia (a flash suppressor on a semi auto rifle is illegal in California, a stupid law if ever there was one). The muzzle brake does not make contact with the bullet on the way out of the barrel, but I’m wondering if it somehow disturbs the bullet’s flight as it exits the muzzle. I think I’ll Google “muzzle brake impact on accuracy” and see if there is anything out there on this.  (Note: I did, and there’s evidence that this can happen.)

The other thing I’m wondering is if the guy who installed the brake damaged the muzzle when he installed it. I can’t see the muzzle in there. It’s not going to be easy to get it (the muzzle brake) off the barrel, but that may be the next step.  The muzzle brake has to be affecting the barrel’s harmonics, too, because it is so massive. Maybe I’ll just take it off and see what that does.

The Mini 14’s bolt feels loose when the rifle is in battery, but my Garand is like that, too, as well as many of the bolt guns I have. I don’t know if that is playing an accuracy role.  There’s nothing I can do about it, though, so that’s something that will remain a mystery.

I’m wondering about the front sight, too.  It’s wide.  At 100 yards, the width of the front sight blade is three or four times the diameter of the bullseye.  My M1A has a much thinner blade for the front sight, and it seems to be a lot easier to shoot small groups with it. Looking at the 100-yard bullseye target shown above, most of the Mini 14’s dispersion is left and right; I’m thinking a thinner front sight might cut down on that lateral dispersion.

I’ve put a lot of lead downrange with my Mini 14, probably something well north of 10,000 rounds.  Maybe the barrel is just worn out.  Eyeballing it, though, it looks good, and accuracy keeps getting better with incorporation of some of the things I’ve done.  But that’s a lot of shooting.  It could be that a new barrel would make a difference.

Any other ideas?  Hey, let’s hear your comments.  I’ve shared what I know, and I could use your help.


See our other Tales of the Gun reports (including more on the mighty Mini 14) here.

Meow Wolf

West of downtown Santa Fe, New Mexico towards the strip malls, chain stores, and old neon-lit motels, is a thing called Meow Wolf. I call it a thing because I’m not quite sure what it is and that’s after crawling through refrigerators, blue time tunnels, and playing musical mastodons. The amount of ingenuity per square foot is astounding.

There’s a detective story loosely connected to Meow Wolf. Immerse-ants will find private correspondence referring to all kinds of mysterious events. Feel free to open drawers or snoop in cabinets, cues are scattered everywhere but with so many people wandering around gaping at the strangeness it’s hard to get a look at them all. I sort of tried to follow the story but it will take several visits to figure it out. If you want to solve the story go to Meow Wolf when nobody is blocking your progress.

Besides the back story, Meow Wolf can stand alone if you don’t want to tax your brain trying to slot Lex’s school reprimand letter into the narrative. Nothing is what it seems to be so just wander around opening portals and being amazed at the way normal life can be altered by slight shifts in reality. It reminds me of that Monkees movie, Head.

Be prepared to crawl around on your hands and knees and push or pull on everything. At least half the stuff leads to somewhere else. One second you’re in a traditional living room, the next a spacecraft. If you can fit inside it goes somewhere cool. I loved the place and it’s given me many ideas on how to make our house forever un-sellable with a few modifications.

The closest things to Meow Wolf in the real world are those McDonald land playhouses found at suburban McDonald’s restaurants, except that Meow Wolf is not as sticky. They must have a crack janitorial crew. After two and a half hours I had use one of the many exits to make sure I wasn’t stuck in there. It’s artwork that you enter and sign in please, then try to imagine why it exists.

Next time you visit Santa Fe, New Mexico, visit Meow Wolf. There is talk of replicating Meow Wolf in Las Vegas, Nevada. I’m sure the Vegas one will be overdone and flashy but I like the little mom and pop alternate realities better.

Pollen, politics, pundits, pistols, pasta, pizza, and more…

This is going to be one of those rambling, topic-hopping blogs that flits like a butterfly in a bed of flowers. You know, touching lightly on a variety of topics and then flitting to the next one for a pollen fix.

First up:  Do you have a favorite family restaurant?  We’ve got two.  One is Rancho Las Magueyes, a Mexican place right around the corner.  I know everyone there by their first name, and they all know Susie and me.  And my shooting buddies (we always have lunch there after a day on the range).  The other is an Italian restaurant.  It’s Di Pilla’s in Rosemead, and I’ve been going there for thirty years.  Susie and I always get a small pizza and a pasta dish, we share some of both while we’re there, and we’ll bring the rest home (it’s good for another two meals for both of us).  I was in Los Angeles last week to renew my passport and we stopped at Di Pilla’s for exactly what I described above (a small pizza with olives and mushrooms, and Dante’s angel hair pasta).  It’s just wonderful…the closest you’ll ever get to Heaven without a one-way ticket.  If you stop in there, tell Claudia Joe sent you.

Next topic…the Superbowl. I guess the game was okay. It used to be I would occasionally watch the Superbowl just for the halftime show and the commercials. I’m not much of a football fan (never have been), but the commercials and the halftime show used to make the 4-hour slog worthwhile. Not any more, though. At least not to me. I thought the halftime show was revolting, and if my kids were at home, I would have changed the channel. Is it me, or was it like going to a strip club? Maybe I’m just getting old. I don’t like twerking coming into my family room on a widescreen TV, and I didn’t understand a good 70% of the commercials. They weren’t clever or entertaining, and I wasn’t sure what most of them were advertising.  The commercial would end and I’d wonder: What was the product? Ah, there’s no maybe about it…I am getting old. But hell, even old people still buy stuff. After four long hours of Superbowl LIV, there’s nothing I’m going to purchase as a result of watching any of those commercials. Color me cranky, but I thought the whole thing was a stupid waste of my time.  That’s four hours I won’t get back.  It won’t happen again.

I do buy stuff, though. Lots of it. In fact, my new goal as a senior citizen is to make sure my outgo equals my income (I keep telling the kids if there’s anything left after I’m gone, it’s strictly the result of an computational error).  And to help me meet that goal, I think I’m buying a new motorcycle. One that has no fraud associated with freight and setup, as is typically encountered at most dealers. Maybe around the end of this month. Watch for more details. Before I do that, though, I want to get my TT250 running. I don’t ride as much as I should, and my TT250 carb gummed up from disuse. I’ll have to refer to my free CSC TT250 shop manual (why don’t all the manufacturers do that?) on how to clean the carburetor, but I’m not worried about the job. I hear the TT250 manual is pretty well written. I’m thinking I’ll get around to the TT250 this week or next.

More rambling, this time about Facebook and the endless supply of brainless memes that flow from its feed. I like Facebook and I like to keep up with my friends and my memories, like that photo above of good buddy Carl and me up on Glendora Ridge Road with the CSC 150 Baja Blaster I rode to Cabo and back. But the rest of the Facebook schtick…wow, it gets old fast. Is anyone else here tired of the mindless political ranting on Facebook?  Look, who I vote for is a decision I’ll make without any help from CNN, MSNBC, the NY Times, the Russians, or you.  It’s my vote, and all the breathless exhortations by Don Lemon, Anderson Cooper, and Sean Hannity will matter not one whit. It’s what happens in a free country. Mindlessly sharing memes on your Facebook feed (I know, there’s a lot of redundancy in that phrase) isn’t going to change a thing.  Folks, get a life. Grow up. Vote, and then move on. It’s what we do in America.

On to a new topic…I’m afraid this coronavirus business is going to get a lot worse before it gets better. I have good friends in China from my Chongqing and Riding China adventures. I recently wrote to one of them to see how things were going over there.  In a word, it’s bad. Real bad. The streets are deserted in China, no one is going out, companies are shutting down, travel is severely restricted, and the market is plummeting.  Their economy is tanking.  Approximately 2000 people a day are getting infected (and that number is likely going to increase).  I loved my time in China and I love the Chinese people.  I respect their engineering and manufacturing prowess. I hope things get better for them soon.

A happier topic…I’ve been spending more time on the range. If you didn’t see the 9mm cast bullet comparo, you might want to take a look at it. I’m going to start shooting the 9mm jacketed bullet series in another week or two. Jacketed bullets are frequently more accurate than cast bullets, so I’m excited about how that’s going to go. I was tremendously impressed with the Sig Scorpion and how it handled cast bullets. We’ll see if it brings home the bacon with jacketed bullets.

One of my shooting buddies is a California Corrections Officer, and he told me about their qualification course with the Mini 14 (the California Department of Corrections uses the Ruger Mini 14, one of my favorite rifles, as an issue weapon). They qualify with the B-21 target, and when I was at the target manufacturing operation where I buy all my targets I asked if they stocked that one. The guy behind the counter was surprised, and he told me the only folks who ever want that target are CDC officers. But they had it, and then it was my turn to be surprised. The B-21 target is huge. I’m going to have to make a bigger target stand for it. I’m thinking maybe our next informal milsurp match will be with it.  My objective is to shoot a higher score than my CDC buddy, and he’s real good.

And on that subject, we’re still toying with the idea of a postal match. You know, one where we specify the course of fire and the target design, you mail your targets to us, we score them, and there’s some kind of a prize for first, second, and third place. We’d make it for handguns only and spec the distance at 50 feet, and we’d make the prizes significant enough to bump up participation. Like maybe a Gear’d Hardware watch for first place, with a book and a T-shirt for second and third place. Let us know…if we did that, would you participate?

Last topic for today, folks:  Baja. Yes, Baja beckons. I aim to get down there sometime soon and then again later this year. Maybe stop in to see Baja John in Bahia de Los Angeles. See the whales in Scammon’s Lagoon. I’ll be on my motorcycle, and of course, I’ll be insured with BajaBound. Gresh will be along, maybe even on Zed now that his Kawi 900 resurrection has resumed. Whaddaya think?

The new Colt Python

Colt’s ad for the new Python. I have high hopes for this gun.

The Colt Python was the king of the handgun world back in the ’60s and ’70s.  It was the Rolls Royce of revolvers.  I owned two of them at different times in the mid-’70s.  I bought one while I was deployed overseas in Korea (we could actually order guns through the base exchange) and it was delivered to me in Korea.  I paid something like $150 for it back then, and it was sleek…deep bluing (Colt called it Royal Blue), a 6-inch barrel, and then I had to worry about bringing it back to the US.   I was told I would need a certificate signed by the Director of the Alcohol, Tobacco, and Firearms Bureau and I could only imagine how long that would take, but it didn’t take long at all.  I submitted the request and three weeks later I had a hard copy (this was the 1970s) signed in ink by the actual top guy at the ATF.   That gun came back to America with me in a duffel bag.  I remember that 10 grains of Unique behind a 110-grain jacketed hollowpoint Hornady tore one ragged hole at 25 yards.  It was phenomenally accurate.

I traded that Python for a new Ruger No. 1 in .30 06 and a couple of boxes of .30 06 ammo, and I still have that rifle.   But back at Fort Bliss I missed the Python.   Good buddy Roy told me I could order one through the Fort Bliss Rifle and Pistol Club, so I did (this time in nickel, but still a 6-incher).   It was stunning, with flawless nickel plating and a absolutely jewel-like, luxurious look.  The I sold that one when I moved to Fort Worth.  It was not my brightest move ever.  I’ve done a lot of dumb things in my life.  This was definitely one of them.

Colt quit making the Python several years ago, and prices went through the roof.  An original Python goes for something around $3k, give or take a K or two (almost always to the north).  Big bucks, and way more than I want to spend.

Pete’s Python. It’s one of the originals, and it is phenomenally accurate.

I sort of got the Python fever again a few months ago when good buddy Python Pete let me take a few shots with his vintage 8-inch barreled Python.   It was the accuracy that got me excited.   These were great revolvers.  I wrote about that day here.

And then suddenly, just a few weeks ago, Colt announced that they were reintroducing the Python, and it would retail at $1500.   That was a good thing, I thought.  It’s still pricey, but a new Python would be great.   Maybe when the supply exceeds the demand prices might drop, I thought.

I want the new Python to succeed.  A frontline company like Colt (an iconic name if ever there was one) deserves nothing less.


More Tales of the Gun stories here!

Zed’s Not Dead: Part 16

The Rustoration of Zed, my 1975 Kawasaki Z1 900, has once again hove into view. After several months of pouring concrete in Bay 2 of the big metal shed then building a retaining wall to level the back yard and pouring a side patio to slow erosion, the time has come to push Zed a little further down the road.

I left Zed somewhat assembled as far as the running gear was concerned. Today we will tackle adjusting the eight valves. You really can’t get an easier engine to work on than the Z1. After measuring the valve gaps and determining which valves need attention (four in my case), the first things you’ll need are a few old 29mm shims to stand in for the shims you are about to remove. These placeholders keep the cam from contacting the valves in an unfriendly way when the engine is rotated to access other valves. I don’t have any extra 29mm shims so I cut some out of a 1/16 bit of aluminum flat stock. These temporary shims can be a much looser fit (thus easier to remove), as you will not be running the engine with them installed.

I bought the correct Kawasaki brand valve shim remover tool online for around $40. There are other style shim tools but this one works well enough and leaves both hands free for the fiddly task of extracting the shim from its holder. I had to grind a little clearance into the tool where it straddles the cast-in tool boss on the Kawasaki’s cylinder head. The tool boss castings were slightly different thicknesses so after grinding it to fit the largest one I had to shim it with a plastic tie-wrap on the smaller castings.

Now that you have measured all the valve clearances and removed the shims on the out-of-spec valves it’s time to play shuffle-shim. The shims are marked in millimeters and if the last guy who set the valves was not an asshole the markings will be readable on the side facing away from the cam. It’s a good idea to measure the shims with a micrometer but I don’t have a metric micrometer and it’s too much math to convert from inches. With my clearances I was able to relocate two shims leaving only two valves to go.

Holiday Cycles is our local Old School cycle shop. There are no dealerships; Holiday is an independent, pan-brand shop. The place looks like its been in business since 1939. I love it. You can see by the credit card sign that these guys don’t put up with bullshit. Holiday Cycles had one of the shims I needed and swapped me for mine. I’m not sure how they are going to make any money like that but I’m cheap so it really tugged at my heartstrings.

Next I went to Dave at the local Kawasaki dealership. Dave had shims but the Z1 is so old the shims were in his storage shed. I had to wait a day to pick up the next shim. I installed the new shims but the 3.00 mm one was too tight. That valve had a 2.95 shim and the gap was at .013 so I couldn’t understand why the 3.00 didn’t bring it down to .008. This is where measuring the shims comes into play. Dave told me that shims can vary a couple thousandths. Add in a bit of wear and it’s a crapshoot as to which replacement shim to get.

Trial and error has been my normal MO since forever so I ordered another 2.95 from Dave except he doesn’t want to go back to the storage unit right now so I am waiting on a call back. Once I get the valves set I’ll run the engine again to flush the carbs with fresh gasoline. Then I can get to work on the gauges and headlight area and try out the new electrical system. I really want to ride this bike before I die.


Read Parts 1 through 15 of the Zed’s Not Dead series!

The 9mm Comparo: Cast Bullet Loads

Bottom line first: The SIG P226 Scorpion can get ‘er done! This is a phenomenal handgun, one of the best I’ve ever shot.

This is Part I of the promised 9mm comparo, and after thinking about it for a bit, I thought I would focus on the cast bullet loads in the first installment, and then move on to the jacketed bullet loads in the next one (that will come a little later).   There are a lot of ways I could have organized the comparo; this one made the most sense to me.   There’s a lot of information here and I didn’t want it to be overwhelming.  It also involves a lot of shooting (about a half day’s worth with just the cast bullets), and I wanted to clean the pistols after shooting the cast bullet loads before moving on to the jacketed loads.

I used three 9mm handguns for this test:  A former police-issue Model 659 Smith and Wesson, a Springfield Armory 1911 Target, and a SIG P226 Scorpion.    Let’s start with a few words about each.


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The 659 S&W is a gun that’s been featured on the ExNotes blog before.   It’s a police department trade-in that was manufactured in the 1980s.  My good buddy Tom gave me a great deal on it, I refinished the brushed stainless steel slide and frame, I fixed the decocker (it wasn’t dropping the hammer when the safety was actuated), and I’ve been shooting it a lot in the last few months.  My gun has Pachmayr checkered rubber grips (which I like a lot).   It is a heavy gun at 40 ounces, mostly because it has a steel frame (many 9mm handguns have a polymer or aluminum frame).

The 659 Smith and Wesson. It’s a solid service pistol, one that was used widely when police agencies in the US switched from revolvers to autos 40 years ago.

I like the 659.  Like I said above, it’s heavy (but that means it’s steady) and it seems to shoot everything well.  What do I not like about it?  It needs to be kept clean behind the extractor, or it will sometimes fail to fully extract and eject a fired cartridge.   That’s due to the nature of the extractor, which is a hinged arm.  When grit or powder reside gets behind the aft portion of the extractor, it can’t pivot and it doesn’t pull the cartridge all the way out so that it can be ejected.  I think the squared-off trigger guard is goofy.  I never wrap my left hand around the front of the trigger guard and I prefer the look of a rounded trigger guard.  Like most double-action/single-action semi-auto handguns, this 659 has the Joe Biden trigger (it’s kind of creepy). The front sight is unfinished stainless steel, so it is hard to see on the target (I paint the front sight on my 659 flat black so I can get a good sight picture).   The Pachmayr grips add to the 659’s bulky grip design, but they also allow a secure hold.

That’s a lot of bitching, I suppose, especially when it’s directed at a handgun I enjoy shooting enormously.  None of the above would keep me from buying a 659 (and none of the above kept me from buying this one).  I like my 659.  If you get an opportunity to buy one and the price is right for you, take it from a guy who knows:  You won’t regret pulling the trigger (literally and figuratively) on a used Model 659.  That’s if you can even find one.  The police departments have all traded them in, Smith and Wesson stopped making these guns decades ago, and the supply is drying up.

The next one up is a Springfield Armory Target model 9mm 1911.  As handguns go, it doesn’t get any better than the 1911 (or so I thought up until this test, but more on that later), and having a 1911 chambered in 9mm seems to me to be a good idea.

Springfield Armory changed the name on this gun.  It used to be called the “Loaded” model (as in loaded with all the options, including target sights and hand fitting here in the US), but they later changed the name to the Target model.  That’s good. “Loaded” makes it sound like the gun is a stoner (i.e., a doper, not the weapons designer).

I’ve had my 9mm 1911 for about 5 years (I bought it new from my good buddy Brian at Bullet Barn Guns).   I knew it was accurate, but I had not really played with it that much to find out what loads it liked best.

The Springfield Armory 1911 Target Model, with adjustable sights, a 5-inch barrel, and all stainless steel construction.

There’s not too much to dislike about the Springfield Armory 1911.  Springfield makes a quality gun.  The fit and finish on mine are superb.  One thing I’ve noticed is that it has a tight chamber, and ammo loaded on a progressive reloader is prone to sometimes jam if the cartridge isn’t perfect (unlike the 659, which feeds anything).  That doesn’t bother me because I load everything on a single-stage RCBS Rockchucker these days.  I don’t need the speed of a progressive reloader, and my ammo quality and accuracy are better when I load on a single-stage press.  The trigger on my 1911 is superb, as is the case on nearly every 1911 I’ve ever shot.   I think that as 1911s go, Springfield Armory is one of the best.  I’ve owned and shot several of them.  They are accurate and they hold up well.  Fit and finish are top drawer, too, on every Springfield Armory 1911 I’ve ever seen.  It’s just a beautiful 1911.

The third handgun for this test series is my recently-acquired SIG P226 Scorpion.  This is the first SIG I’ve ever owned.  I’d heard so many good things about SIG handguns (and in particular, their accuracy) that I thought I would take the plunge and buy one.  I bought mine at Turner’s here in southern California.

So how do I like the SIG?  In a word, it’s awesome.  I like the look of the Cerakote finish and the SIG grips, and gun just feels right in my hand.  The grips fit like a glove, and the grip texture works.  It is one seriously good-looking and good-handling handgun.

SIG’s P226 Scorpion. It has a Cerakote finish and an aluminum frame. This is a good-looking handgun, I think.

The SIG is the only pistol used in this test that does not have adjustable sights.  The SIG literature told me they offer sights of different heights, and the rear sight can be drifted left or right in its dovetail, but none of that was necessary on my gun.   My SIG shoots exactly to its point of aim at 50 feet (take a look at that target at the top of this blog again).

Speaking of sights, the SIG has what is evidently a fairly expensive set of Tritium sights that glow in the dark (I think they are about a hundred bucks if you buy them separately).  The glow is not like the lume of a watch dial; instead, they have something else going on that makes them light up at night.  You can see that in this photo I took in the dark:

There’s the sights. Where’s the target?  Normally, you’d get the front and rear sights aligned; that is not the case in this photo.  The only point of this photo is that the SIG glows in the dark.

I think the Tritium sights are kind of a Gee-Whiz deal, and I don’t think I need them.  I’m an old guy and I shoot targets when I can see what I’m shooting at.  If I was a lot younger and I was running around in a white Ferrari with Miami Vice music playing while chasing bad guys at night, maybe Tritium sights would do it for me.  But even under those conditions, it would still be dark and I wouldn’t be able to see my target. I think the Tritium sights are gimmicky, and the little lenses (or whatever they are) for the Tritium inserts are distracting.  Plain black sights work best for me.  Your mileage may vary.

So, on to the main attraction:  The 9mm loads and how they performed in each of the three handguns.   I loaded everything for this first 9mm test series with a bullet I’ve known and loved for 50 years, and that’s the 124-grain cast roundnose.  My particular flavor these days are the pills from Missouri Bullets.  At $33 for a box of 500, they are inexpensive and the quality is good.  A roundnose configuration bullet feeds well in just about any gun.  Yeah, I know there are other cast bullet configurations and other cast bullet weights.  I’ve always had my best results with the 124-grain bullets, though, and that’s what I used for this test.

124-grain cast roundnose bullets from the Missouri Bullet Company. They are relatively inexpensive and they shoot well.

I tested with four different propellants:  Bullseye, Unique, 231, and Power Pistol.  For the 231 and Power Pistol loads, I loaded near the lower end of the recommended charge range for one test set, and I loaded another test set near the upper end of the recommended charge range.   With Unique, they were all loaded with 5.0 grains, which is a max charge in most reloading manuals.   I had a bunch of these already loaded, and I knew from a past life that this was an accurate load.   I tried one load with Bullseye, too.  I had a box of 50 loaded and I grabbed those as I headed to the range a few days ago.  I used Remington small pistol primers for everything, and I used several different brands of brass, but I used the same kind of brass for each load.   Cartridge overall length was 1.112 inches for all loads.

All loads were handheld at a distance of 50 feet.  I shot two 5-shot groups with each load.  I didn’t use a machine rest or a chronograph because I have neither.  I shot from the bench, resting my arms (but not the gun) on the bench.  Yes, a lot of the variability you see in the chart below is due to me.  Hey, I’m what you get.  My intent was to get an idea what worked best in each of these guns, and I think I succeeded.

That’s the background.  Here are the results:

Clearly, the SIG is the most accurate of the three handguns.  What I’d read and heard about SIG’s performance is true.  Some of the SIG groups were amazing, putting 5-shots into under an inch at 50 feet.  That’s about as good as I’ve ever done.

While the SIG was accurate with Winchester’s 231 propellant, the gun didn’t like it.  On both of the 3.4 grain loads, the slide went forward after the last round (it didn’t lock open), and it did it again on one of the 3.9 grain magazines.  While the 231 loads had enough poop to cycle the action, it wasn’t running the slide far enough back to lock open on the last round.  This powder also did that on one of the Springfield Armory 1911 tests.   Interestingly, the Smith and Wesson 659 worked okay with both the upper and lower 231 loads.  These were light loads (I could see the slide moving back and forth with each shot, and it popped the brass out right next to the gun).  My testing got me far enough along to decide Winchester 231 is not for me as a 9mm propellant.

The SIG really liked Power Pistol propellant, and from an accuracy perspective it performed similarly at both the low (5.0 grain) and high (5.5 grain) levels.  There was perceptibly more recoil (but no pressure signs) with 5.5 grains of Power Pistol, so my load for the SIG with this bullet will be 5.0 grains.  The SIG also did well with 5.0 grains of Unique.  That’s a good thing, as I have a bunch of ammo loaded with this recipe.  As I mentioned above, I found 5.0 grains of Unique did well in accuracy testing a long time ago, and it’s good to see this test supports those earlier findings.  The 5.0 grains of Unique load also did very well in the Springfield 1911 (it was the Springfield’s most accurate load).  With this load, the Springfield is as accurate as the SIG.  But the SIG did well with all loads; the Springfield was pickier.

The 659 is a great gun, but from an accuracy perspective it can’t run with the big dogs. That’s okay; it’s still fun to shoot and I plan to continue shooting it a lot.  And it only cost about a third what the others cost.  Like I said earlier, if you get a chance to pick up a 659, don’t let it get away.

But that SIG.  Wow!

So there you have it.  Next up?  I want to see how these same three pistols shoot jacketed bullets.  Stay tuned.


One last comment…it’s time for the warnings and disclaimers.  These are my loads in my guns.  You should always consult a reloading manual published by one of the major sources (Hornady, Speer, Sierra, Lyman, Winchester, Alliant, you get the idea) and rely on the load data published there.  Start low and work your way up, watching for any pressure signs along the way.


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