I have two motorcycles with upside down forks. Both of these motorcycles have leaking fork seals. Coincidence? I think not. I have no love for USD forks and one of the reasons I wanted a Buell Cyclone was the conventional forks those bikes came with.
I don’t care for upside down forks. They seem to leak more than conventional forks.
Alas, I ended up with a Thunderstorm, which is mostly the same as a Cyclone except for the forks. Mine were leaking, which is not unexpected for a 30-year-old motorcycle.
I try to lay out the parts in the order they are removed. Until I kick the cardboard and the bits scatter. This is the fork cap-retainer-plastic spacer-metal washer top of the tube parts.
New fork seals were kind of hard to find. I tried contacting the OEM manufacturer, White Power (that name didn’t age well), but I got no response. Through the wonder of the internet, I found a company in England that had the seals.
Always tape over ridges so the seal doesn’t get cut or damaged when sliding it into the tube.The seal installer in action. Sliding the fork tube presses in the fork bushing, a spacer and the seal in one motion.After pressing the two halves are removed. Next is the seal retaining clip (which is all that holds the forks together).
The seals were reasonably priced at $14 per set, but the shipping was expensive. I bought three sets since the shipping was the same. Now I have enough Buell S2 fork seals for the rest of my life. On a side note: a week after the seals were delivered FedEx sent me a $20 invoice for “fees.” I haven’t paid the fee yet; I’m not sure, it may be a scam. The fees may be re-named tariffs.
Without this relief cut the seal installer would smash the seal lip.Buell seal installer. PVC tube machined to fit seal lip then cut in half.
The Buell has a large front disc. To remove the wheel, you have to remove the brake caliper. To remove the brake caliper, you have to remove the brake pads and then retract all six of the caliper pistons back inside their respective bores.
The old Performance Machine brake caliper pistons were pretty crusty, and I didn’t want to push all that mess across the bore seals into the caliper. Removing the brake disc from the wheel allowed enough wiggle room to get things apart.
The WP forks were super tight in the triple clamps. I used a wedge to expand the fork tube bores and still it was a struggle to slide the forks out. Once out, disassembly was fairly straightforward (although oily) experience.
These triple clamps really grip the fork tubes. You almost don’t need pinch bolts.
You’ll need to make a seal installer to press the new seals into the forks. I made mine from PVC tubing in the hope of avoiding scratching the sliders. The new seals fit well, and the hardest part was compressing the fork spring while holding the damper rod up with a bent wire and using a third hand fitting the damper rod spring keepers. My Buell shop manual describes this process as a two-man job. And it really is.
It took a couple days to figure out how to one-man a two-man job. I ended up employing an oxy-acetylene welding cart as a prop to hold the fork. The T-handle on the cart was in a convenient location and height to loop the damper-rod holding wire over and I still had two hands free to compress the spring and slip in the keepers.
After the seals are in place the fork spring retainer goes on. Note the wire holding the damper rod and the welding cart holding the fork. This setup leaves both hands free to compress the fork spring and fit the retainers.More Buell specialty tools. Wire to hold damper rod, wedges to spread triple clamps.
The Buell manual called for 7-1/2 weight fork oil. I should have ordered fork oil online, but I didn’t, so I called around and the local Honda shop had some. It’s a 20-mile drive to the Honda shop. The Honda fork oil bottles are confusingly labeled. What looks like 7 weight ended up being 5 weight, but I wanted to get the front end put back together. So I poured a pint of 5 weight into each fork leg. Stay tuned for a follow up report if I can feel any difference between 5 and 7 weight fork oil.
While the forks were off, I re-greased the steering head bearings. They still had a little grease remaining but thinly applied. I walked out the old stuff and smooshed in fresh grease. That left just the front caliper to clean up.
Re -greased steering head bearings. I don’t like the design of the cup under the bottom bearing. It seems like it would hold water. I might bend a drain channel into the low side.
The caliper came apart easily, but the pistons did not. I used to have a big pair of reverse pliers (the jaws expand rather than close when the handles are squeezed). I would use these pliers to grab inside the hollow pistons and pull them out of the caliper. I would, that is, if I could find them. I spent a few hours looking for the pliers and finally gave up.
A snap ring Oliver was pressed into service and I managed to get all six pistons out. Performance Machine uses chromed steel pistons and the bit of piston that was exposed to the elements had corroded. Finding new pistons would be an impossible task and a new caliper would cost $600, so I polished the corroded pistons on the buffing wheel.
Except for the chromed pistons, the PM caliper is a nice looking unit. Note the piston diameter change to apply evenly distributed wear.Performance Machine caliper back together and waiting on brake pads
I’ve had good luck piston polishing. Yes, they re-corrode, but the section of piston covered with brake fluid doesn’t corrode. I look at it as an ongoing maintenance item rather than a bad part. You’ll have to wait for new brake pads to arrive to see if the caliper leaks in Buell Fever Part 7.
I’ve been to a lot of great places. None were as grand as Yellowstone National Park. I was reminded of that when watching the Kevin Costner special, Yellowstone One-Fifty.
I’ve been to Yellowstone twice. The first time was with a bunch of guys from China, two guys from Colombia, Baja John, and Joe Gresh. The second time was with Susie. Both trips were great. Seeing the Costner special reminded me of a blog I wrote about those trips a few years ago, and I thought you might enjoy reading it again.
Man, it was cold. It was the coldest we would be on our 18-day, 5000-mile ride around the western United States. Yellowstone National Park was our destination and we wanted to arrive early. Baja John was doing the navigating and the trip planning, and we were leaving early that morning out of Cody, Wyoming, at 5:00 a.m. to beat the tourist traffic in Yellowstone. I had an electric vest; our Chinese and Colombian guests did not. I knew they had to be hurting. I had my vest dialed all the way up and I was. Did I mention it was cold?
So, about that big photo above: That’s Yellowstone Falls on the Yellowstone River. There are something like 10 waterfalls in Yellowstone National Park. I’ve only seen the one above. That means I have at least nine reasons to return.
Back to the story. I did mention it was cold riding into Yellowstone that morning, didn’t I?
Following Baja John into Yellowstone. That trip was 6 years ago, and I still get cold looking at this photo.Another shot entering Yellowstone National Park from the east. That’s Baja John in front of me…we were dressed for the cold, but I think our guests found it to be a little colder than the weather they are used to in southern China.
The trip was a wild one…18 days on the road with a dozen guys from China, two from Colombia, and all on free motorcycles provided by Zongshen via CSC Motorcycles. CSC was the importer, I was the go-between spanning the CSC/Zongshen interface (and two continents), and while we were arranging the initial shipment Zongshen asked if I had any ideas to promote the bikes in the US. Wow, did I ever!
In Zongshen’s main offices, with key Zongshen execs viewing photos from my rides in the US and Baja. Sue grabbed this photo and it’s one of my favorites. Without realizing it, I was selling those guys on giving us 15 motorcycles to ride around the US. This looks like a staged photo. It’s not.
That ride became the Western America Adventure Tour, and it was a hoot. I mean, think about it: Every angry and ignorant asshole on the Internet was condemning Chinese bikes and here we were, with 15 of the things that had just arrived in America, setting off on a 5,000 mile ride from So Cal to Sturgis, west across the US to the Pacific Ocean, and then riding the Pacific coast back to So Cal. On that epic ride we didn’t have a single breakdown and that was giving the Internet trolls meltdowns. It was a grand adventure.
But I digress. Back to Yellowstone. On our ride, we hit every National Park along the way, and Yellowstone was one of the best. Prior to that ride, I’d never been to Yellowstone and I had always wanted to see it. And for good reason…it is (in my opinion) the quintessential National Park. Yellowstone is surreal, with sulfur-laden steams and ponds spewing forth, majestic views, waterfalls, bison, bears, deer, elk, wolves, geysers, and more. It was a first for me. I was a Yellowstone green bean.
When we entered Yellowstone, we arrived so early the gates were unmanned and we entered for free. But it had been a long, cold ride in from Cody and we were nearly out of gas. My fuel light was blinking as we entered the park and I didn’t know for sure if there would be gas in Yellowstone. John felt confident there would be, and he was right. I saw the Sinclair sign up ahead, but before we got there, we had a close encounter of the bison kind. We were cruising along at about 30 mph, and all of a sudden I noticed this locomotive next to me. I was too slow to realize what it was until I was alongside, but our chase vehicle driver John (we had two Johns and one Juan on this ride) grabbed this photo…I had passed within 10 feet of this monster!
Just as I went past my big buff buddy above, he exhaled. In the frigid Yellowstone air, fog came out of his nostrils. It was like riding alongside a steam locomotive.
Here’s another cool shot in Yellowstone: The Continental Divide. We had crossed it several times on the ride to Yellowstone already, but I think this is the first time I stopped for a photo.
Sometimes the photos almost take themselves.
One of the many attractions in Yellowstone is Old Faithful. Here’s a shot of the geyser in its full glory.
It was one of those motorcycle rides that was so much fun it made me feel a little guilty. (That’s a Jewish thing; maybe some of our Catholic readers will understand it, too.) I felt bad because Sue wasn’t enjoying the trip with me. So I fixed that. A few years later Sue and I hopped in the Subie, pointed the car north, and a few days later I rolled into Yellowstone National Park again (this time with my wife). Naturally, I grabbed a few more photos.
Peering into the valley carved by the Yellowstone River.Ah, the bison. This was really cool stuff.Click. Click. Click.A photo of Sue in the Subie photographing a bison.Wow.
I’m not a geologist, but geology seems to me to be a pretty interesting subject and there sure are a bunch of geological things in Yellowstone. Like the bubbling and burbling pits and pools you most definitely do not want to fall into.
You get the idea. In doing a bit of Internet research on Yellowstone, I came across this Yellowstone map. It is a good way to get the lay of the land up there in Wyoming, but visiting Yellowstone National Park would be even better.
You can learn a little bit more about Yellowstone as a destination (and how to get there) by reading an article I wrote for Motorcycle Classics magazine. It’s a cool place and I’ve never met anyone who felt like visiting Yellowstone was anything other than a marvelous experience. Trust me on this: Yellowstone National Park belongs on your bucket list.
Never miss an ExhaustNotes blog:
Would you like to read more Motorcycle ClassicsDestinations articles? Hey, just click here or better yet, buy your own copy of Destinations.
One more thing…if you’d like to learn more about the RX3 motorcycle and our 5,000-mile Western America Adventure Ride, you should do two things: Buy yourself a copy of 5000 Miles at 8000 RPM, and watch Joe Gresh’s video:
I posted a blog yesterday about Chinese pocketknives and drew a few comments (as I knew I would). One of them mentioned Shaolin martial arts, and that prompted a response from me about the Shaolin Temple in China. Not a lot of folks here in the US have been to the Shaolin Temple. I know of two who rode there on motorcycles (that would be Joe Gresh and yours truly). I covered that visit in Riding China, and I thought it would be good to share a part of that chapter with you today. Who knows…I might even sell a few books by doing so. You know, so you can read the rest of the story about our ride through China.
We continued riding and entered a mountainous region. I liked that a lot. The roads were nice, there wasn’t much traffic, and because we were both moving and climbing, the heat abated a bit. We stopped for a break, and a fellow came along on a 250cc Yamaha that was configured for touring. He stopped and chatted with us and we took turns taking pictures of each other. His bike looked good. We only saw a few other Chinese on our trip who were touring on motorcycles.
A Chinese motorcyclist on a 250cc Yamaha. His luggage is from Lester Peng’s motorcycle luggage company. Lester rode with us last year on the 5000-mile Western America Adventure Ride.
I didn’t realize it at the time, but we were very close to the Shaolin Temple when we stopped to talk to the Yamaha rider. That would be our next destination this day. Another fellow then came by and he had an animated conversation with Sean (our guide). It turns out he was selling, Sean was his mark, and the guy was working Sean hard. This guy owned a restaurant and he wanted us to eat there. He was successful; we did.
We didn’t pause for naps after this lunch, but Sean was soon having another excited conversation with folks outside the restaurant. I didn’t know what they were discussing, but I later realized it was about transportation and how we would get into the Shaolin Temple. The bottom line to this conversation was that we all piled into three small gray minivans that took us about two miles down the road, back the way we had ridden to get to the restaurant.
What I learned later was that there were two ways to get into the Shaolin Temple complex. One was through the main gate, and apparently that cost more. The other was a woodsy trail through the mountains that required a climb over two or three mountains on a slippery muddy trail. If you did that, you could sneak into the Shaolin Temple complex for free. That’s what we did, and that climb was rough. The trail was slippery, and by now the temperature and humidity were up again. Had I known what was going on I would have gladly paid to go in through the front door, but I didn’t realize what we were doing until I was doing my best impersonation of a mountain goat in the hills behind Shaolin.
So here’s the deal on the Shaolin Temple: It’s famous as the home of Chinese Kung Fu. No kidding; it’s both a Buddhist Temple and a world-renown Kung Fu school (the original Kung Fu school, actually). It’s where Bruce Lee learned his craft, and if you’ve ever seen a martial arts movie with scenes that have large numbers of young Chinese guys learning the martial arts, it was almost certainly filmed here.
The Shaolin Temple was beautiful. As we walked along its well-manicured paths, a young guy went into a martial arts routine that was mesmerizing. It was something right out of a movie. The guy was executing all of these snappy martial arts stances (one seemed to flow into the next) in a manner that almost made the display a dance routine. It probably only lasted a minute or two, but when it ended, a large crowd had already gathered and everyone applauded. I enjoyed seeing it, even though I know nothing about any of this stuff.
A martial artist demonstrating his moves at the Shaolin Temple.More moves. I told the guys I could do this, but I don’t think they believed me.
The Buddhist Temple was beautiful, but by then it was so miserably hot and humid we weren’t enjoying anything. We were in a walled courtyard that allowed no airflow, and I couldn’t seem to get my body temperature down. I was still perspiring from climbing over the mountains.
I shot a few photos of some of the figures inside the temple (yet again, the D810 Nikon’s incredible low light level capabilities came through).
A figure inside the Shaolin Temple. It’s likely Bruce Lee saw these things when he studied here.Another huge and menacing figure inside the Shaolin Temple. These statues were about 15 feet tall.
On our walk out (we left through the main gate), it mercifully started raining again. The rain finally helped me cool off. So far, this day was the hottest and most humid day of our ride (and I found I was saying that nearly every day for the last several days).
At dinner that night, I thought I would have a little fun with the guys. One of the dishes that evening had black fungus mixed in with the vegetables, and I loved that stuff. As I mentioned earlier, what the Chinese call black fungus is a mushroom of some sort, and I loved the taste of it. A small speck of one of the mushrooms, a black piece about a quarter of an inch long, was on the edge of my dinner bowl. I managed to pick up that tiny piece of mushroom with my chopsticks in preparation for solidifying my reputation as a chopstick martial arts master.
I told Tracy, who was sitting next to me, that I wanted him translate exactly what I was about to tell the Chinese guys in our group. He said okay, but went back to his meal. “No, Tracy,” I said. “I want you to tell the guys to stop eating and listen to what I have to say.”
Tracy looked at me for second, and then he spoke to the group in Chinese. The others stopped eating, looking at Tracy and then at me.
“We all visited the Shaolin Temple today and we saw the birthplace of Kung Fu,” I began. I paused, nodded at Tracy, and he started speaking to the group in Chinese.
“You may not know this, but like Mr. Bruce Lee, I, too, am a martial arts expert,” I said. Tracy looked at me and translated what I just said. The others stared at me, taken in by my serious demeanor.
“You know that I am an expert with chopsticks, as I demonstrated on our second night in the peanut contest,” I said. Tracy diligently continued to translate. “You may not know that I am a master at using chopsticks in the martial arts. In fact, I created a branch of Kung Fu that relies entirely on chopsticks.” As I said that, I motioned with my left hand as if I was shooing a fly away from the food on our table. It was a motion all of us had used across China at all of our dinners to get rid of the flies.
As Tracy continued to translate, and when I saw everybody look at my left hand shooing the imaginary flies away, I lunged out into the space over our table with my right hand, still holding my chopsticks. As I did so, I emitted a piercing “eeeee yah!” (my best rendition of a martial arts cry, worthy of no less a master than Bruce Lee himself). I held up my chopsticks, which still held that small morsel of black mushroom. No one could have confused that speck of mushroom for anything other than a fly captured in mid-air by a martial arts master (with his chopsticks, of course).
A loud gasp of astonishment and admiration went up from all of the Chinese riders. Before they could get a closer look, I plopped the tiny piece of mushroom into my mouth and exaggeratedly swallowed. There was a second of stunned silence at our table, followed by another gasp and heavy applause. Gresh was the only one who rolled his eyes. A legend was born that evening, my friends, and he be me.
We had a great dinner that night (I know, I’ve been saying that about every meal on this trip). Eeeeeeyah! The fly-impersonating black fungus. The chopsticks. The applause. It was wonderful.
After dinner, all I wanted to do was get back to the hotel, take a cool shower, crank the air conditioner all the way down, and get some sleep. I posted a blog that night, I went to bed, and I probably dreamed about being a chopstick martial artist.
They’re still talking about me over there, you know.
The ride across China was amazing, the adventure of a lifetime. You can read about the adventures of dos Joes on the entire trip here:
We were a swarm of 250cc bees bound for Medicine Bow, Wyoming. I didn’t know why that excited me and I didn’t know what to expect, but the place sounded romantic. Not romantic in the sense of female companionship; it was instead the romance of the Old West. Medicine Bow, Wyoming, and we were headed there on our single-cylinder Zongshen motorcycles. We had been on the road for a week, showing the American West to our Chinese and Colombian visitors. It all started on the other side of the world in Chongqing when Zongshen asked if I could take them on a ride though America.
Wow, could I ever.
Susie took this photo as I was showing the Zongshen execs where we might ride in America. The guy on my immediate right is good buddy Fan, who follows the ExNotes blog.
Medicine Bow. It had a nice ring to it. I was thinking maybe they had a McDonald’s and we could have lunch there. I think the reason Medicine Bow sounded so intriguing is I had heard it maybe dozens of times in western movies and television shows. Medicine Bow was one of the major destinations for cattle drives in the 1800s, where cows boarded trains for their one-way trip east, where they would stop being cows and become steaks. An average of 2,000 cows shipped out of Medicine Bow every day back then. That would keep McDonald’s going for a day or two (except there were no McDonald’s in the 1800s).
The very first western novel.
I was surprised when we buzzed in. Medicine Bow is about five buildings, total, none of them was a McDonald’s, but one was the Virginian Hotel. It’s the hotel you see in the photo at the top of this blog and as you might imagine there’s a story to it. You see, back in the day, the first western novel ever was written by a dude named Owen Wister, and the title of his book was The Virginian. It was later made into a movie. The story is about a young female schoolteacher who settled in Medicine Bow and two cowboys who vied for her attention. When the historic hotel was later built in Medicine Bow, what other name could be more appropriate than The Virginian? And about the name of the town, Medicine Bow? Legend has it that Native Americans found the best mahogany for making bows (as in bows and arrows) in a bend (a bow) along the Medicine River, which runs through the area. I can’t make up stuff this good.
I was the designated leader of the Zongshen swarm on this ride. My job was easy. All the mental heavy lifting and deep thinking fell to good buddy and long-time riding compañero Baja John, who planned our entire 5,000-mile journey through the American West. John did a hell of a job. The roads he selected were magnificent and the destinations superb. It’s also when I first met Joe Gresh, who was on assignment from Motorcyclist magazine to cover our story (more on that in a bit).
Big Joe Gresh, or “Arjiu” as the Chinese called him, on our 5000-mile ride through the American West.
Back to Medicine Bow, the Virginian Hotel, and a few of the photos I grabbed on that ride. The place is awesome, and the Virginian is where we had lunch.
Lunch at the Virginian. That’s Gresh on the right, and Juan and Gabe (two dudes from AKT Motos in Colombia) on the left. A few months later I rode with Juan in Colombia, another grand adventure.
After lunch, we wandered around the hotel for a bit. It would be fun to spend the night in Medicine Bow, I thought. Dinner at the hotel and drinks in the bar (as I type this, I can almost hear someone on the piano belting out Buffalo Gal). I will return some day to check that box.
The lighting isn’t great in this selfie (of sorts). Yours truly on the old D200, Lester, and Mr. Zuo. Lester is a teacher in China. Mr. Zuo owns a motorcycle jacket company in China.Bison. We saw a few live ones in the next couple of days.Who’s a good boy? That’s Baja John and Lester, taking a break after a great lunch at the Virginian Hotel. Lester came to America as a vegetarian. That lasted about two days. He sure enjoyed his hamburger at the Virginian. He told us he wants to be like Baja John when he grows up.Yes, there are moose in Medicine Bow, along with mountain lion, bear, elk, deer, and a host of other animals. Theodore Roosevelt hunted this part of the world.A Virginian Hotel hallway. I think you can still stay here overnight.Hotel hallway art.Even a public telephone.
The Virginian Hotel bar was indeed inviting and I could have spent more time there, but we were on the bikes and my rule is always no booze on the bikes. I grabbed a few photos. We had more miles to make that afternoon and more of Wyoming awaited.
The Virginian Hotel bar. It looks like it would be a fun spot to have a beer or three at the end of the day.Photos and artifacts on one of the Virginian Bar walls.A mural in the Virginian Hotel bar
The Virginian Hotel owner (who looked like he could have been someone right out of Central Casting) saw our interest in photography and showed us this photograph. He told me only six or seven copies of it exist. Spend a minute reading the writing…it is amazing.
There are more than a few interesting characters depicted in this photo.
Medicine Bow was a fun visit, it is a place I would like to see again, and it has a palpable feel of the Old West. It was a place where we could have stayed longer, but after lunch it was time for Happy Trails and we were on the road again. I felt like a cowboy, I suppose, swinging my leg over my motorcycle. Instead of “giddy up” it was a twist of the key and a touch on the starter button; the result was the same as we continued our trek west with Frankie Lane’s Rawhide on repeat in my mind: Keep rollin’, rollin’ rollin’, keep those motos rollin’…
In a few hours, we’d be riding into the sunset. Lord, this was a fantastic ride.
Here are a couple of videos you might like. The first is about Medicine Bow, the second is Joe Gresh’s video covering the ride. And one more thing…don’t miss Joe Gresh’s magnificent story about our ride in Motorcyclist magazine.
On occasion, I’ll post a blog that’s a general update and a peek into what’s coming down the pike. I’ll be on another secret mission to Asia next month, returning to one favorite Far East locale and visiting another for the first time. They each have a vibrant motorcycle and auto culture and I’ll get as many photos as I can. You can bet I’ll have several blogs on both places. It’s going to be fun.
We’re quite happy to welcome British Motorcycle Gear as an ExNotes advertiser. BMG is a New Jersey moto shop with very high quality motorcycle clothing, parts, and more. Good buddy Andrew Capone is the owner and he’s good people. In addition to being a Jersey Boy (as is yours truly), Andrew is a serious rider, a motojournalist, and a world traveler. He’s Motorcycle.com’s “go to” guy on all things related to the Isle of Man, and there’s a chance he may even pen an article or two for us here on ExNotes. Gresh tested and reviewed British Motorcycle Gear products here on ExNotes and it’s good equipment. And here’s even more good news: Andrew is offering an exclusive discount to ExNotes readers. Just punch in the code BMGJOES when checking out, and you’ll get an 11% discount on everything (except gear that’s already on sale, and Halcyon mirrors and goggles). Check out the British Motorcycle Gear website; I know you’ll enjoy it.
Joe Gresh is headed to a New Mexico vintage motorcycle show and the Motorado event in the near future, and you’ll read about that right here. I’m looking forward to reading all about it. Mike Huber, Bobbie Surber, and Rob Morel all have more stories in work for you. Mike is BMWborne on a transcontinental blitz, Bobbie is headed off on another motoexpedition to points south (as in way, way south), and Rob is working a few more projects up in Washington.
One last note: Our request for financial site support (or, as some would call it, my high tech begging) is doing quite well. Thank you to all our supporters. We appreciate it greatly.
The famous line was from a Clint Eastwood movie, I think, but regardless it rings true for me as I ease into my salad years. Or is that my pabulum years? Recently I did a few simple mathematical equations and then ran the results through my life expectancy chart. The results were not encouraging. I would need to live another 124 years, 7 months to complete all the projects I’ve started. That’s if I didn’t gain any additional projects in the ensuing 124 years. Unfortunately, the projects still drift in by ones and twos. It’s time I got to know my limitations.
I was building the driveway retaining wall at The Ranch when the epiphany came. I looked around at the tools spread around the front yard, the stack of lumber and the pallets of concrete and decided that there was just no way to do it all and that I needed to shed a few projects. At least get them off my books. The low hanging fruit was first to go.
The 1974 MGB-GT was a candidate because I haven’t spent much money on it yet and it’s a huge, time consuming proposition. It needs many, many manhours and truthfully I never really wanted a MGB-GT anyway. It was just on the land when we bought the place and I thought it was a cool looking car. I bandied about about selling it but the prospect of wading through all the Internet scammers and tire kickers didn’t appeal to me. My buddy Mike from the Carrizozo Mud Chuckers expressed an interest in the car so I made him a deal he couldn’t refuse: I gave it to him.
Before you get all wound up and start telling me how you would have given me $500 for the car I have this to say: “No, you wouldn’t.” Just like you wouldn’t buy a Janus if it had an American made V-twin engine or an electric car if it went 100 miles further on a charge. Mike has a trailer that fit the MBG perfectly and we loaded it up using two come-alongs in series. With 3 flat tires it took about a half-hour to move the car 20 feet. Inches add up to miles and the blue, MGB is now residing 69 miles away at Mud Chuckers central. Seeing the car roll off the property gave me a real lift. It’s like I bought an extra year of my life.
The next thing to go was the KLR250. When I had the Love Shack in Florida the KLR was the bike I left in the shed. Whenever we were in residence the KLR faithfully dragged me around central Florida. It wasn’t fast but I could hold 70mph on the highway if there wasn’t a headwind. The KLR sat as we moved junk across the country and then sat in the shed here at The Ranch for a few years. You know how that goes. The carb gummed up and it wouldn’t start.
I decided to sell the bike but first I had to fix the front brake, fork seals and replace the front tire. After accomplishing those chores I wandered off to construction projects and the KLR languished. The final straw was when I skipped over the KLR250 to get the ZRX1100 running. I realized that the liquid-cooled 6-speed enduro bike had fallen completely off the to-do list.
Mike came to the rescue again and picked up the KLR250 for a cool 1000 dollars and dragged it back to his place. He has since replaced the stock constant velocity carb with a Mikuni clone off of Amazon and the bike starts and moves under its own power again. The new carb is jetted too rich so there’s a bit more fettling to be done but I won’t be doing it.
Having those two projects out of the way emboldened me to get rid of more junk. The Bomber is on the chopping block. I originally bought the Bomber for its running gear. I planned to put the Bomber’s small block Chevy and ½ ton running gear into Brumby (the Jeep). But the Bomber was so handy for hauling concrete the Jeep swap never took place. CT signed me up for a Lowes card and with the card Lowes will deliver anything to The Ranch for $20. This means no more concrete hauling and no need for the Bomber along with the Bomber’s tags and insurance.
I’ve got a few things to fix on the Bomber but I think I can get $1500 or so for the beast and that will be another project off my books and another year of my life back.
The trend line is clear to see: Stuff not getting used is going away. The 1975 Kawasaki 900 isn’t even safe now that the ZRX1100 is running. It has become too valuable and selling it would enable me to finish a few other projects, like my Honda 50 with a 140cc Lifan motor. Zed mostly sits because the purple Yamaha RD350 has taken over top spot in the vintage street bike category. I can only ride so many motorcycles at once.
You may say I’m getting lazy or maybe just old but I say I’m being realistic. There are still a few old motorcycles I’d like to own and clearing the decks is a time-honored tradition for normal people. Anyone need a Huffy beach cruiser with a 60cc two-stroke motor attached? It’s too fast downhill and too slow uphill. The thing is going to kill me if I don’t get rid of it.
Our latest Resurrection story about Joe Gresh’s ZRX is not our first big Kawi resurrection story. Going back a few years, we previously ran a 20-blog series on a Z1 Kawasaki. This Wayback Machine piece was the culmination of that story, with a link at the end that will take you to the entire series. Those big Kawis are cool, and the Z1 is unquestionably the coolest of them all.
By Joe Gresh
You may recall from Zed 19 I had to re-soak Zed’s gas tank as 10 days were not enough to dissolve the rust. I drained, dried and reloaded the tank with apple cider vinegar and let it sit for 4 more days. This is what it looked like originally:
The second session really knocked most of the rust out. After rinsing I dumped a large box of baking soda into the tank and added clean rainwater sloshing it as I filled to mix thoroughly. I don’t know the chemical reaction that takes place but the baking soda neutralizes the acid, turning the metal a dull grey, almost white color. This treated metal does not flash rust and I’ve been going 3-4 years on another tank I cleaned like this without rust reappearing. It’s like the metal turns passive and stops reacting to oxygen.
If I wasn’t so hell-bent on riding this bike I think I would flush and cider the tank one more time but it looks good enough and I’ve got to ride! I connected a small hose to my shop vac and played it all over inside the tank. I can hear nothing when I shake the tank so at least there are no big chunks loose inside.
Proving that even the simplest life forms can learn I bought an entire new petcock for $23 rather than the rebuild kit for $8. This is real growth on my part. Usually I buy the kit, mess with it for hours then put it on only to have it leak. Only then will I buy the new one. Kawasaki uses a turnbuckle-type left-hand/right-hand thread on the Z1 petcock. It took about 145 tries to get it to tighten up facing the correct direction.
The new petcock has screens inside the tank and a bowl filter but with 40% of Zed’s tank out of my view-field I can only assume the entire tank is as clean as the places I can see. Inline fuel filters, one for each set of two carbs will hopefully catch any debris still in Zed’s tank.
An update on the Z1 Enterprises regulator/rectifier: It works. The battery charges @ 14.8 volts which is still a tad high but much better than the 17 volts Kawasaki’s setup was doing.
From the top Zed looks pretty well sorted. I took it for a ride and it ran really well for off the bench carb settings. It might be a little rich at idle or it might just be our 6000-foot elevation. I’m not going to tinker with it for now. I’d rather get some miles on the bike.
I don’t know what this bracket is for. Located on the right side down tube near the tach drive, it’d too light for a steering damper mount. Anyway, there’s enough stuff on the bike as is so I’m not going to worry about it.
I took Zed to my secret proving grounds and she ran through all 5 gears smoothly. The bike hit 90 MPH without even trying. I’ll need a better front tire to do any high-speed work. The brakes work ok. When you ride a SMR 510 Husqvarna all other motorcycle brakes seem like crap. After 33 miles there are small oil leaks at the tach drive and countershaft area. Maybe the clutch pushrod seal or sprocket seal is the culprit. That stuff is easy to fix.
The patina on Zed is excessive, bordering on shabby. The bike sat outside for years and paint wise there’s nothing left to polish or wax. The finish is just not there. The pin striping is cracked and missing sections. I’m not sure what to do about that. On the one hand a ratty bike may be less attractive to thieves and old Z1’s are getting fairly expensive. On the other hand it does look pretty bad. I’ve seen my Enduro buddy Mr. French do some amazing work with rattle cans. Maybe I’ll give it a go. The paint can’t look any worse.
That’s it: from Dead to Zed in 20 easy sessions. Don’t worry, this won’t be the last you’ll hear of Zed. I’ll be doing some long trips on this bike, maybe Mexico, maybe ride to a few flat track races. I’ll update the blog if I do any more major work on the bike. The story of Zed’s resurrection may be ending but the story of Zed is just beginning.
And there you have it. If you’d like to run through the gears (i.e., the previous 19 installments of Zed’s Not Dead), you can do so here!
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Yes, it really was like that. Somewhere along the Silk Road (the actual Silk Road) in China. I parked my RX3 when I saw the double rainbow, thinking someday I might use the shot in a blog about this adventure.
Almost 40 years ago, I saw my first Indiana Jones movie and it affected me profoundly. I started traveling the world stumbling upon lost empires. Things that have been swallowed by time, as they say. My motorcycle ride through Colombia had some of that. The Baja adventures have a bit of it, too. But none of the rides had more of an Indiana Jones flavor than did the ride across China. That ride was three years ago this month, and I still think about it every day. There were several things we saw in China that would have been right at home in an Indiana Jones movie. One was Liqian. I can best tell you about it with an excerpt from Riding China, the story of the ride with Joe Gresh across the Ancient Kingdom.
Gobi Gresh, aka Arjiu, stopping to smell the sunflowers in China.
The ride in the morning was just like yesterday. We rode the Silk Road at high speed, making great time in magnificent weather. I knew we were going to Wuwei (you could have a lot of fun with that name; it’s pronounced “woo wee”), but that was really all I knew about that day as we started out that morning. Boy, would this day ever be an interesting one!
It was to be a very full day, and Wuwei would be another one of those cities of several million people that seem to pop up in China every 50 to 100 miles. It was a huge city I had never heard of. China is an amazing place, and I was going to learn today it is more amazing than I could have imagined, and for a reason I would have never guessed. I’ve mentioned Indiana Jones movies a lot in this book. Today, we came upon something that could easily be…well, read on. This is going to be good.
After riding for a couple of hours, we left the freeway and entered a city called Yongchang. It seemed to be pretty much a regular Chinese city until we stopped. I needed to find a bathroom and Wong helped me. Wong is a big, imposing guy. He’s a corrections officer supervisor in Xi’an. He has a friendly look, but he can turn that off in a New York minute and become an extremely imposing figure. I saw him do that once on this trip, and I’ll tell you about that episode when we get to it.
Corrections Officer Supervisor Wong. He looks like a mischievous guy. This guy’s command presence was amazing. I saw him stop a car just by looking at it. Here, he’s enjoying the attention in Yongchang.
Anyway, I followed Wong through a couple of alleys and businesses until we came to an empty restaurant (it was mid-morning, and it had no customers). Wong spoke to the lady there, she nodded her head and smiled at me, and pointed to the bathroom. When I rejoined the guys back on the street, several women at a tailor shop (we had coincidentally stopped in front of a tailor shop) were fussing over Wong. He needed a button sewn on his jacket and it was obvious they were flirting with him. Wong seemed to be enjoying it. Like I said, Wong is a big guy, and I guess you could say he’s good looking. I think the women who were sewing his button on were thinking the same thing.
Beautiful young Chinese ladies. Mostly Chinese, anyway. The one on the left is entering my phone number in her contacts list.
Three teenage girls approached us and wanted to know about our bikes. Like many young Chinese, they spoke English (in China, you learn English as a second language in grade school; it is a strong advantage in Chinese society if you can speak English well). They wanted to practice with us. It was the routine stuff (“how are you?” “hello,” and things like that) until one of the teenaged girls looked directly at me and asked, “Can I have your phone number?” Gresh and I both had a good laugh over that. I actually gave her my phone number and she carefully entered it into her phone (and no, she hasn’t called me yet).
I was enjoying all of this immensely, taking photos of the girls, the seamstresses flirting with Wong, and the rest of China all around me. There was something different about one of those teenage girls. I couldn’t quite recognize what it was, but to me she definitely looked, well, different.
Yongchang statues. They don’t look as Chinese as you might think they should. There’s a reason for that.
It was at about that time that Sean approached me and said, “Dajiu, do you see those three statues over there?” He pointed to three tall statues that faced us, perhaps 300 yards away. I nodded yes. “If you look at their faces, you will see that they have Roman features.” Truth be told, I couldn’t really see it in the statues because they were too far away, but I grabbed a photo and later, on my computer, I could see something different. But before I looked at the photo, it all clicked for me. That’s what had my attention with that girl. We were literally in the middle of China and she didn’t look as Chinese as her two friends. She looked different.
All right, my friends, I need to go tangential here for a minute or two and share this story with you. Hang on, because this is real Indiana Jones stuff. No, scratch that. I’ve never seen an Indiana Jones movie with a story line this good (and I’ve seen all of them).
More than 2,000 years ago, before the birth of Christ, the two most powerful empires on the planet were the Roman Empire and the Han Dynasty. These two superpowers of their time enjoyed a brisk trade relationship along the Silk Road. Yep, the very same trail we had been riding for the last few days. Between them (in what became Iran and its surrounding regions) lay a smaller empire called Parthia. For reasons only the Romans understood, Rome thought it would be a good idea to attack Parthia. They sent several Roman Legions to war (and to put this in perspective, a Roman Legion consisted of about 5,000 men). To everyone’s surprise (including, I would imagine, the Romans), the Parthians kicked Rome’s butt.
Wow, imagine that. Rome, defeated on the field of battle by the much smaller Parthian Empire. To put it mildly, things did not quite go the way the Romans thought they would.
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All of this severely disrupted trade between the Han Dynasty and the Romans, and nobody liked that. “Why the hell did you do that?” the Han Dynasty asked Rome. “We had a good thing going and you screwed it up.” At least that’s what I’m guessing the conversation went like. You get the idea.
Cooler minds prevailed and the Romans realized, yeah, that was a dumb move. The Romans told the Parthians, hey, it’s over, let’s be friends again. The war ended, the Chinese were happy, the Romans were happy, the Parthians were happy, and trade resumed. All’s well that ends well.
Well, sort of. There was still that matter of those pesky Roman legions that had invaded Parthia. They didn’t come back from that war, and for two thousand years, no one knew what happened to them. The Romans probably assumed their Legionnaires had all been slaughtered. No one knew until an Australian dude and a Chinese guy, both University archeologist types (starting to sound a little like Indiana Jones yet?) put a theory together in 1957. Hmmm, maybe those Romans had not been killed after all.
The Parthians, being bright enough to defeat the Romans, were not about to let the Legionnaires go home and perhaps attack them again in some future war. They didn’t want to kill the Romans, either. I guess they were kinder, gentler Parthians. Here’s where those two Aussie and Chinese archeologists enter the picture. They hypothesized that the Parthians told the errant Legionnaires, “Look, we don’t want to kill all you guys, but there’s no way we’re going to let you go back to Rome. And there’s no room for you here, either. Your only option is to keep heading east. Go to China. Maybe you crazy warmongering Italians will find nice Chinese girls and settle down.” With that, and as one might imagine, a hearty arrivederci, the Romans continued their eastward march straight into the middle of China.
And folks, the prevailing wisdom today is that is exactly what happened (although the prevailing wisdom evidently hasn’t prevailed very far, as I had never heard the story until that morning in Yongchang). In fact, prior to this theory surfacing, folks wondered why the Chinese referred to the area around Yongchang as Liqian. That’s not a Chinese word, and it’s unlike the name of any other Chinese town. The folks who know about these things tell me it is an unusual word in the Chinese language.
Liqian is pronounced “Lee Chee On.”
Get it yet?
Lee Chee On? Liqian?
Doesn’t it sound like “legion?” As in Roman legion?
A Chinese man in Liqian. This guy could be the Marlboro Man for a Chinese cigarette company!
I found all of this fascinating. I saw more than a few people around the Liqian area that had a distinct western appearance, and they all consented to my taking their photos when I asked. They recognize just how special their story is. The Chinese government is taking note of this area, too. They are developing a large theme park just outside of Yongchang with a Roman motif. We visited that theme park, and while we were there, Sergeant Zuo gave a book to me (printed in both English and Chinese) about the place. It is one of the two books I brought back from China, and that book is now one of my most prized possessions.
Imagine that: Roman legions, resettled in the middle of China, in a town called Liqian. And I rode there. On an RX3.
That photo at the top of this blog? All the gear, all the time?
Nah, it was nothing like that. One of the Zongshen guys had this idea about making a movie with a Roman Empire theme (you know, being as we were in Liqian and all that), and he bought along gladiator costumes. I’m not sure what Gresh and I were thinking (we’re not normally into gladiator movies) but we let those guys talk us into putting the costumes on and taking a few pics and videos. I guess you had to be there to understand it; it was all in the spirit of the ride.
Watch for our next Indiana Jones episode in China. It’s about the lost Buddhist grottos at Mo Gao in the Gobi Desert. There’s more good stuff coming your way. Stay tuned!
Want to read more about the ride across China? Pick up a copy of Riding China!
I’ve been so busy with home-nesting projects my motorcycles have succumbed to time’s crumbling embrace. I parked the ZRX1100 Kawasaki after the carburetors clogged up and it began running on three cylinders. Since it has been sitting a few years naturally the brake pistons seized. Followed by fluid leaking out of the calipers. Followed by me robbing the battery to start the generator that powers the nest. In any event, it needed tires, a chain and sprockets and the throttle cable repaired. So the big green Eddie Lawson lookalike has suffered the indignity of being dragged across the countryside on a two-hundred-dollar Harbor Freight trailer.
Even worse, the mini bike my pops built for me when I was a wee lad is on the injured reserve list. Forty-eight years idle, Mini has untold issues although the Briggs and Stratton engine still turns over. I’ve lost a few critical, hand-made parts and since the Old Man has shuffled off I’ll have to re-make the stuff myself. It’s not easy handling such a precious thing. The mini is lousy with my father’s engineering and artistic skills. The welds and frame geometry are a direct, tangible link to happy times working together in the garage.
The 1965 Honda 50cc went under water in one of Florida’s many hurricanes so I took it apart and threw everything into boxes and plastic tubs. It’s been apart so long the tubs have crystalized into the finest, most fragile parts bins in existence. The slightest touch turns them to dust. Dry, chalky plastic oxide mingles with 4mm JIC screws and yellowed wings. The sheet-metal swing arm rusted completely in half so I’ll have to rig something in aluminum to secure the rear wheel to the frame and lower shock eyes. I do have a good engine for the Honda: a fire breathing 140cc Lifan clone that clears the front fender by a quarter-inch.
The newest dead-bike I own is a Husqvarna. On the last, long-ish motorcycle ride I took to Big Bend Park way down in south Texas the Husqvarna SMR510 lost its clutch release. Bit by bit, little by little the clutch action faded away until finally pulling the clutch lever had no effect on events. The headlight also broke off but on a dirt bike that’s hardly worth mentioning. We were doing some trail riding down there and the Husky did ok shifting motocross style. Starting out was the main problem as you had to push the thing, jump on, and pop it into first. The bike would either stall or roar off on a wheelie. On the ride home I would circle the backfield waiting for traffic lights to change. Sorry, everyone in El Paso.
At least the Z1 Kawasaki never ran for me. I bought it from the owner of the property we now live on. I had to get it out of there because things were disappearing and I felt someone was going to pilfer the Z before I could. The Z needs all sorts of stuff but I get the feeling this bike will be a keeper. The lines are so clean and simple compared to modern bikes. It sits damn near perfect, doesn’t feel heavy and I know from following David Howell through the Everglades, Z’s do well in the dirt.
Which leaves us with the only motorcycle I own that works: a 360cc, 1971 Yamaha RT1B. Fondly known as Godzilla to dirt riders far and wide, the old Yamaha just keeps popping along. Analog everything, smoky, noisy, sweating petroleum from every pore, this is the bike that will not die. Even with me maintaining it.
Everything around us is constantly falling apart. Even the Great Pyramid in Egypt will be a sand dune one day. I just hope that when it finally falls to the ground replacement parts will still be available on Ebay.
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When I saw the first photographs of Royal Enfield’s new 650 twin the bike seemed perfect. 650 vertical twins have owned the sweet-spot of cool long before McQueen bashed them around the desert and they are still an ideal size and configuration for all around use. Unfortunately the latest vertical twin offerings from other motorcycle manufacturers have sprouted slow-moving tumorous pistons, lost their summer beach-bodies and become uselessly complex. The whole situation kind of put me on edge. I was actually a bit angry: “Royal Enfield better not screw this up,” I mumbled to my cat.
I liked the new Interceptor 650 so much I was going to get really pissed off at Royal Enfield if the bike was crude and uninspiring. Luckily for everyone involved, the Interceptor, or INT, or Cartridge, or Clip or whatever legal BS we are supposed to use, is a great bike. It’s hard to judge long-term quality without the requisite passage of time but from what I can see the 650 is well and truly the Nads.
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In the video I rave about the frame, because it is noticeably well-finished. I couldn’t get over the thing. All the component parts of the RE 650 appear to be designed not only with function in mind but also with an eye toward aesthetics. This is a motorcycle that will look just as good dismantled as it does assembled, like how a Norton 750 looks good in pieces on your cycle bench. Thanks, whoever is responsible for this.
The 650 Royal Enfield engine feels peppy and it breathes well. The bike pulls hard right up until the rev limiter cuts in at 7500 RPM. It feels like a happy engine if you know what I mean. Sitting upright I saw an indicated 115 mph in 5th gear at redline and 6th gear dropped the top end to 110. I think if I didn’t have 75 pounds of touring garbage flapping in the breeze and made myself really small I could have gotten 120 mph in high gear.
The fuel injection on my 650 delivered its tiny spurts of fuel precisely and in a timely fashion. I could not imagine it working any better. On the highway the thing got an amazing 70 miles per gallon. Fuel injection is one of the few modern advances that I think are useful on a motorcycle. Handling was a non-issue: The bike tracked well and the suspension is good enough for me.
The shifting is slick and effortless and if I wasn’t running out of old Cycle magazine issues from the 1970’s to steal complimentary phrases from I’d go on about the transmission for hours. I’d really like to take this bike apart and see what makes it so good.
The brakes were not super powerful. I never felt like the bike wouldn’t stop but I’ve gotten used to incredibly powerful brakes on other bikes. It’s not a deal killer for me because this is a multi-purpose motorcycle, not a race bike. I didn’t care for the Royal Enfield’s anti-lock brake system but in their defense I don’t like anybody’s anti-lock brake system. I’ll have to yank the fuse or defeat the system somehow when I get mine.
Yes, I would actually buy one of these motorcycles if moto-journalism paid in something more fungible than “Likes.” I’m not sure what they will actually sell for yet but it will be less than the other guys. If they make a high-pipe scrambler version all bets are off.
Some motorcycles play much larger than their spec sheets would indicate. The Royal Enfield is one of them. It’s such a joy to travel on a simple, lightweight motorcycle and the pleasing burble exiting from the 650’s exhaust system is music to anyone who rode a Honda twin from the 1970s. The 650 is a bike built to ride and it’s nice to look at parked in the garage.
I’m afraid motorcycle riders have become trapped in the American Dream of bigger is better and more plastic is better. The road grows dimmer and further from their nerve endings in the cause of comfort and technology. Stop now. You can easily find a more powerful motorcycle or find a faster one but you’ll play hell finding a better looking motorcycle than the Royal Enfield 650. And you won’t find one that’s more fun to ride on the street.
If you’d like to read the rest of our recent Royal Enfield Baja adventure ride posts, here are the links…
