Shield Savvy

By Joe Berk

I promised an update on my Smith and Wesson 9mm Shield, and this is it.  I’ve put 2,500+ rounds through the Shield (all reloads with different bullets and powders).  Until I recently took my Shield to good buddy TJ, I was growing increasingly dissatisfied with the pistol’s frequent failures to extract, and I wasn’t alone.  If you Google “failure to extract” and “Smith and Wesson Shield” you’ll find a lot of people are having this issue.  My problem is in the rearview mirror, though, and my Shield is 100% reliable now.  That’s because of TJ.  I’ll get to that in a minute.

That target above?  It’s 50 rounds at 30 feet through my Shield, shooting offhand.  If you’re a reloader, here are the load specifics:

      • Jim Gardner 125 grain powder coated roundnose bullets (Jim sized these to 0.356 inch, which is his standard bullet).
      • Cartridge overall length 1.145 inches.
      • 5.4 grains of Accurate No. 5 propellant.
      • Lee factory taper crimp (light crimp; see below).
      • Ammo loaded on Lee Classic 4-Turret press.
      • Mixed brass.

Ordinarily, I tailor a load to the handgun, and I thought I would be able to do that relatively easily with the Shield.  I found that not to be the case.  The Shield seemed accurate enough with nearly every load I tried, but nearly all had reliability issues.  On the low end, the lighter loads didn’t have enough energy to cycle the action (a common enough problem on compact semi-autos).  Light, mid range, and hot loads all gave the Shield extraction issues.  The Shield experienced a failure to extract about every other magazine.   It was very frustrating.  I scoured the Internet forums for this issue and the opinions were all over the map.  Here’s a smattering of the drivel I found:

      • Don’t use Winchester ammo because the rims are smaller (I measured them; that was baloney).
      • Don’t use cast bullets because they hang up (I knew that was baloney).
      • Don’t shoot aluminum ammo (which I never do, anyway).
      • Don’t shoot 115-grain bullets.
      • Don’t shoot 125-grain bullets.
      • Don’t shoot 147-grain bullets.
      • Clean your gun after every round (seriously?).
      • Don’t limp wrist your gun (again, seriously?).
      • Don’t do this, don’t do that, don’t do this other thing…
      • Do this, do that, do this other thing…

It was all written by people who apparently love the sound of their keyboards clacking.  None of it was useful information.  I felt stupid for wasting my time reading it.


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What I found was that the extraction problem occurred more with powder coated bullets than either plated or jacketed bullets.  Other than that, there wasn’t a lot of correlation between any of the load variables I could play with and the gun’s failure to extract propensity.  Then, during one range visit when I had a failure to extract, I fell back on my failure analysis background.  I put the loaded gun down on the bench (being careful to keep it pointed downrange) and took a photo with my iPhone.

A cartridge case caught during extraction on the mouth of the case immediately below it.

Wow.  How about that?  It was apparent that the case being extracted was hanging up on the case mouth of the round still in the magazine, and it was a strong enough obstacle to pull the extractor off the rim.  This brought up a lot of questions in my mind centered on the crimp and the bullet.  The Gardner bullets have a slight ramped step just north of the crimp.   And when I crimp a bullet for a semi-auto, I put a slight taper crimp on it with the Lee taper crimp die.  I want enough of a crimp to remove the case mouth flare (part of the reloading process to assure the bullet will enter the case mouth without shaving lead or copper), and enough to assure the cartridge will chamber easily.  Maybe I didn’t have enough crimp, I thought, and that was causing the case being extracted to hang up.

One of my reloaded 9mm rounds with a taper crimp and a Gardner powder-coated bullet.

I examined my ammo and I thought it looked good (actually, I thought it looked great; like most reloaders, I enjoy looking at my finished ammo).  But, to make sure, I loaded another box with as much taper crimp as I could get out of the Lee die.  Lee is right when they say their taper crimp die makes it impossible to deform a case: I put a very pronounced crimp on all the cartridges in the next box of ammo.  But that wasn’t the answer, and it created a new problem.  With a semi-auto like the 9mm or the .45 Auto, the cartridge headspaces on the case mouth.  When I used a more pronounced crimp, I started getting misfires.  The rounds were going too far into the chamber, and the firing pin wasn’t igniting the primers reliably.  Nope, more crimp wasn’t the answer.

At this point, I was getting a little frustrated.  All these problems aside, I wanted to like my Shield.   I wanted to use it as my concealed carry weapon, so I needed the thing to be reliable.  Faced with this issue, I knew it was time for what works every time:  A visit to TJ’s Custom Gunworks.

TJ examined the Shield.  He observed that the magazine positions the first cartridge in the magazine unusually high in the gun, and that was probably aggravating the failures to extract.  But there’s not really anything you can do about that.  It’s the gun’s design.  It is what it is.

The Shield’s magazine sits relatively high.
A loaded round waiting to chamber when the Shield’s slide returns to battery.

TJ then took a look at the extractor.  It was pretty dirty with combustion residue, but he felt it should work.   TJ, honest as always, told me he could polish the ramp and the chamber (they come from the factory pretty rough), but he didn’t know if that would fix the failures to extract.  I asked TJ to proceed.

A photo from TJ showing how dirty my extractor was. Even though it was funky (shame on me), TJ felt it would not have caused the extractor to slip off the case rim.

Here are a couple of photos of the chamber and the ramp as they come from the Smith and Wesson factory.   The Shield always fed and chambered reliably; it was only the extraction that was an issue.  TJ explained that if the chamber is rough, it can hang on to the fired case as it is being extracted.  I’ve experienced that on other guns.  The Shield’s chamber and its ramp looked about like I’d expect them to look on a mass-produced pistol, which is to say not very good.  I asked TJ to work his magic on both the ramp and the chamber.

The Shield’s feed ramp and chamber as delivered from the factory. Rough, but not ready.
Another view of the factory Shield feed ramp. It looks like it might have been cut by hand with a dull chisel.

TJ did his usual excellent job, and here’s what things look like now.

Pure TJ magic.
What a good ramp looks like.  Slick.  Smooth.  Shiny.

TJ told me he also put a slight undercut on the extractor to allow it to get a better grasp on the case rim.

The Shield’s extractor, as seen from the bottom. This is the piece that pulls the fired case out of the chamber. TJ undercut the area indicated by the arrow to give the extractor a better grip on the case.

I picked up my Shield a few days later and went to the range that afternoon. The Shield is now what it is supposed to be.  You saw the target at the top of this blog.  I fired 50 rounds without a single failure to extract and eject.  The gun just feels a lot smoother and slicker now.  My Gardner bullet and Accurate No. 5 load is perfect.  And the recut extractor drops the cartridges in one nice small pile on the floor behind me.  Wow.  I’m impressed.  Then, just to make sure (and because I was having so much fun) I fired another box of 50 rounds (again, with ammo loaded on the Lee Classic Turret press using the load at the top of this page).

Another target, another 50 rounds. Reliable as death and taxes, and accurate. Now, the Shield is as it should have been from the factory (thanks to TJ).

The Lee Classic Turret press does a magnificent job, and now, so does my Smith and Wesson Shield.  It’s the way the pistol should have come from the factory.

It’s bothersome that most of my recent gun purchases have required additional work to get them to perform the way they should.  In my former life as an aerospace manufacturing guy, I used to manage organizations with machine shops.  I know it would cost a little more for the gun companies to do the kind of things TJ did to my Shield (and several other guns, for that matter).  I wish the gun companies would do that; they ought to just hire TJ as a consultant (he knows what they need to do).  The bottom line here? If you have a Smith and Wesson Shield and you want it to be what it is supposed to be, get in touch with TJ.

There are a lot of things I like about the Shield.  Accuracy and illuminated sights are at the top of the list.  You can get a feel for its accuracy from the targets shown here.  None of this was bench rested; it was all shooting offhand on an indoor range with banging and clanging and brass flying all around me.

I found that after firing a a box of ammo, gunshot residue tends to occlude the sides, front, and rear of the front sight, and that causes the red to glow a lot less.  But that’s a minor point.  The Shield’s high visibility sights are great.

Holstered, the S&W Shield is about the same size as the Rock Island Compact 1911.
Another Shield-to-Compact-1911 comparison: The holstered Shield on top of the holstered 1911. Length and height are about the same.
The Shield is narrower than the 1911, and much lighter. It should be easier to carry concealed.

I bought a Bianchi leather holster for the Shield.  It’s similar to the Bianchi I use with my Compact 1911.  When I put the Shield in its holster I was surprised:  It’s really not any smaller than my Compact 1911.  It’s a bit narrower, but by the time both guns are holstered, the overall width is about the same.  Where the Shield has a clear advantage, though, is weight.  And even though the Shield with its polymer frame is much lighter than the Compact 1911, the recoil is quite a bit less than the .45.  Now that the Shield has been made more reliable by TJ, it will make a good concealed carry gun.  Incidentally, TJ worked his magic on my 1911, too.  It’s one of the most reliable handguns I’ve ever owned.

Ten rounds from the Compact 1911, ten from the Model 60, and ten from the Shield. All are in the 10 ring, 28 of the 30 are in the X-ring.

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Your Worst Gun?

Here’s another story from good buddy Jose.  These are his opinions about his worst gun, a Cobra Derringer.  Jose gives us an interesting set of observations.


By Jose Armenta

Davis Industries of Chino, California, began manufacturing these cheap Derringers in 1982 until they were sued into oblivion in 1999. They are made of cast Zamak, a zinc alloy containing 93% zinc, 4% aluminum and 3% copper. You and I might call it “pot metal,” a material commonly used for inexpensive die cast model cars and other toys.

The Cobra Big Bore 38 Spl is small indeed.
Looking down .38 caliber junk barrels.
Pointing with index finger while firing with the middle finger. It’s the way some people shoot the Cobra Derringer, but I don’t recommend trying it. I don’t recommend this Derringer at all!

Cobra Enterprises acquired the Derringer manufacturing part of Davis and began producing identical guns in Salt Lake City, Utah. Then in 2016 someone had been carrying his Cobra Big Bore (in the 9mm Luger version) with the hammer resting on one of the firing pins, put it on a bench, and it discharged, hitting the gun’s owner in the stomach. I don’t know much about it except the guy sued Cobra and Hornady, the ammo manufacturer. In anticipation of a judgment against them, the company owner started another company, Bearman Industries, also in Salt Lake City. Cobra filed Chapter 7 bankruptcy in February 2020 and shortly thereafter Bearman took over Derringer production. And now Bearman is again plagued with consumer lawsuits.


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This example is a Cobra I bought new around 2014. It is of the typical Zamak pot metal construction with some kind of cheap steel rifled barrel liner. The trigger is absolutely horrid and the cross-pin safety is barely functional. It shoots best with handloaded 148 grain wadcutters because its 2.75-inch barrel is totally useless with hollow point ammo. The gun wouldn’t be so bad if the crossbar safety wasn’t so hard to disengage. I might try polishing the safety detent when I get some time.

The mystique of the derringer hide-away gun is deeply rooted in 1950’s Hollywood western movies, such as this still of Paladin from Have Gun Will Travel.

Firing a Derringer takes some practice. If you pull straight back on the trigger, it will not fire even with 20 pounds or more. To fire, the trigger must be pulled slightly downward and not straight back. An old time cowboy action shooter once taught me that Derringers are best fired with the middle finger on the trigger while the index finger points at the target alongside the barrel. You hold your hand outstretched with the fingers open. Now watch your middle and lower fingers as you slowly close your hand into a tight fist. Just before your finger contacts the palm of the hand, the middle finger moves slightly downward at the very end of the pull. Weird, huh? But it works!

Pressing the trigger straight back will get you nowhere with a Derringer. One must pull the trigger slightly downward to release the sear. This is accomplished pretty easily by using the middle finger. Try this: hold your hand outstretched with the fingers open. Now watch your middle and lower fingers as you slowly close your hand into a tight fist. Just before your finger contacts the palm of the hand, the middle finger moves slightly downward at the very end of the “pull”. Weird, huh? But it works!

Check out these trigger pull directions from the manual.

Using this middle finger method works well at across-the-card-table distance. However, my index finger is a bit longer than the barrel so I have to bend my finger a little to keep it away from the muzzle.

Would I recommend the Cobra Big Bore Derringer to anyone? Absolutely NOT!

But I’ll still keep mine as a conversation piece. It’s a fantastic example of a crappy gun. I shoot it a couple times a year just to remind myself of what a pile of junk this thing really is. Someday maybe I’ll find an old Remington .41 rimfire Derringer just for fun. I understand the Remingtons have no safety at all and may be equally as crappy. Who knows?

What’s your worst gun?


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The Rimfire Series

By Joe Berk

I liked good buddy Jose’s blog about his Marlin Glenfield .22 rifle, and we thought it would be a good idea to include a Rimfire Series category here on ExNotes.  When the idea first surfaced, I thought we might have done a blog or two on .22 rimfire firearms.  When I searched through our blogs, I found that we’ve already posted six .22 blogs.  For your quick reference, here they are:

A Tale of Two .22s (a CZ Model 452 and a Remington Model 504)

A .22 Colt Trooper Mk III

¡Siluetas Metálicas!

First Person Shooter

A 200th Year Ruger .22

A Tale of Two Springfields

We’ll be including a category for these on our Tales of the Gun page, too.


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Watch for upcoming rimfire stories in this series, including a blog or two on the GSG .22 1911, the Ruger Single Six, the Smith and Wesson Model 41, a Mannlicher CZ Model 455, a Trainer CZ Model 452 , a Winchester Model, a Remington Custom Shop Model 504, a Ruger Mannlicher 10/22, a 200th year Ruger 10/22, a target grade Ruger Mark III, a vintage Winchester Model 62, and more.  Yep, we like our rimfires.  Big time.  Stay tuned, Amigos!


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The Rimfire Series: Minute of Golf Ball

Good buddy Jose, who has written for us before (I’ll give you a link to his other articles at the end of this blog), sent this story to us a day or two ago.  I enjoyed reading it and I think you will, too.


By Jose Armenta

Hi Joe!

I have one you might like….

“Minute of Golf Ball”

I was at the range two weeks ago on a very busy day fooling around with the first 22 semi auto rifle my parents bought me for Christmas when I was 12 years old (um, I mean Santa Claus did). It’s a Marlin Glenfield Model 60 and it came with a 4x scope.

Anyhow some years ago I mounted an inexpensive BSA “Sweet 22” 4×9 scope on it, I mean really inexpensive like 60 or 70 beans.  I put four golf balls out on the ground by my targets at 100 yards while some kids and the range hands looked on. Using bulk “rot gut” Federal ammo, I picked off all four balls with four shots. Golf balls fly about 10 to 15 feet when hit with a 22, sort of like when you hit them with a chipper iron. Two kids with a Ruger 10/22 tried bouncing them to no avail. So next range break I set them back up and did it all over again, and the results were 4 for 4!

I told the kids my 50+ year old department store rifle was “minute of golf ball.”

Oh, and yes, it does have the famous Glenfield squirrel stock. I learned to hunt with this rifle so it will always be my favorite.

Who still shoots their first 22 rifle?

Jose


Jose, that’s awesome.

To answer your question (Who still shoots their first 22 rifle?):  I know I do, good buddy Greg does, and I suspect quite a few of us do.  My first .22 was handed down from my Dad, who bought it when he was 8 years old for $8 in New Jersey of all places (a state with what are probably the most stringent gun laws in the country).   I like your story a lot, Jose. It’s a good story, it hits on a topic that many of us can relate to, and it suggests a new blog line:  The Rimfire Series.  Thanks for submitting this to us, and if you have more stories, please send them in!


Here are links to Jose’s other ExNotes stories:


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The TJ Rock Glock

By Joe Berk

I visited with good buddy TJ of TJ’s Custom Gunworks a few days ago.  I’m having TJ work on my Smith and Wesson Shield (we’ll post that story in a future blog).  While I was there we talked about the poor trigger pull inherent to striker-fired pistols, and TJ mentioned his custom Glock.  He showed it to me and I was blown away. It is beautiful. I’ve seen custom Glocks before, but nothing like the pistol you see here.  This one is in a class all by itself.

TJ calls this pistol the Rock Glock for good reason:  Check out the granite-speckled, multi-color Dura-Coat finish.  The pictures are good, but they don’t do the gun justice.  In person, it is visually arresting.  Stunning.  Beautiful.  There are probably more adjectives I could use, but you get the idea.

TJ’s Glock started life as a Glock 22.  Here’s a partial list of the custom features TJ incorporated:

      • Custom Glock 34 9mm slide
      • Match barrel with MWG compensator
      • Double-textured grip stippling on the front strap and trigger guard
      • Custom contoured slide release (it provides a much easier lock and release)
      • Extended magazine release
      • Doctor red dot optical sight-scope
      • Custom Overwatch aluminum trigger
      • Match connector
      • Full action and reliability work

Like all of TJ’s custom handguns, this one is not simply a collection of drop in off the shelf custom parts.  TJ does a full customize, fit, and polish on everything (the custom parts and the mating Glock components).  The Rock Glock is old world craftsmanship applied to modern weaponry.  The man is a perfectionist and it shows in everything he does.  It’s what keeps me coming back to TJ when I need (or want) custom work done on my handguns.


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Interestingly, TJ kept the factory Glock striker (the firing pin) in the Rock Glock.  He finds them to be much better made than aftermarket strikers.  Kudos to Glock on that.

Check out the grip area (both front and back) and the trigger guard.  They are deeply stippled to assure a rock-solid, zero slip grip.

One of TJ’s purposes on any project is to assure absolute reliability.  That’s not hype.  I’ve experienced it with all the guns TJ’s modified for me.  Part of that includes recontouring and polishing the feed ramp on semi-auto handguns.  Check out TJ’s touches on the Rock Glock’s feed ramp.

TJ let me dry fire the Rock Glock and I was impressed.  He told me that the stock gun had a 6.5-pound trigger pull and it was rough.  The Rock Glock now has a 3-pound trigger pull and it is buttery smooth.

It was a good visit and I’m eager to get my Shield after TJ works his magic on it.  You’ll get the full report here on ExNotes when I do.


More on TJ’s artistry is here.


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Why think small?

By Joe Berk

Half a lifetime ago I was a yuppie, and the symbols of being a successful yuppie included an MBA and a Rolex.  The Rolex was easy (the only requirement was having more money than brains).  The MBA was more difficult.  It required going back to school, which I did.  Getting the MBA definitely gave me a boost.  My career at the munitions company was on fast forward; at one point I was the youngest vice president in the Aerojet corporation (then I got fired, but that’s a story for another time).  I loved being in the bomb business (business was booming, so to speak), and being a former Army guy, I was in my element.

That could have been me in the ’80s and ’90s. I wore a jacket and tie to work every day.  I had the big glasses, too.

Anyway, while I was going to night school for the MBA, one of my classes was titled Human Behavior or something like that.   The guy who taught it was a Ph.D in one of the soft sciences, and I knew pretty quickly that he leaned way left.  That’s okay; in my book you can lean however you want as long as you don’t expect me to agree with you on every issue.

The first night of class the prof had everyone tell the rest of their class their name and what they did.   We were all yuppies, we were all young, and we all had good jobs. It made for good entertainment, but I had a feel for how things were going from the first several yuppies who told us what they did and the prof’s reactions and questions.  Yep, the guy was a definite leftie.  I started to wonder what his reaction would be to me…a guy firmly entrenched in the military industrial complex working for a munitions company.

“So what do you do, Joe?” Dr. WhatsHisName asked.

“Uh, I’m an engineer,” I said, hoping he would leave it at that, but knowing he wouldn’t.

“What kind of an engineer are you, and who do you work for?”

“Uh, I’m a mechanical engineer,” I said.   No sense in oversharing, I figured.  Maybe he wouldn’t notice I didn’t name my company.

“Who do you work for?”

“I work for an aerospace company.”

“What company, and what do you engineer?”  This guy wasn’t going to give up.  I liked my job and I liked what I did, but I wasn’t about to tell Jerry Rubin here I supported the Vietnam War.

“I work for Aerojet, and we make a variety of products.”  It had become a contest, and I was losing.

“What are your products?”  He had me.   Time to ‘fess up.

“I do cluster bombs.”   There.  It was out.  I knew the guy was going to call whoever it is you call when you find someone violating the Geneva Convention.  The good doctor stared at me for several seconds.  The other 30 or so yuppies in the class were dead silent.  It was a pregnant pause if ever there was one and we were pretty close to the 9-month mark.  Somebody’s water was about to break.

“Does your family know what you do?” he softly asked, speaking almost in a whisper.

“My wife does,” I said, mirroring his subdued tone.

“And how does she feel about how you earn a living?”

At this point, I knew I had to come clean.  “Truth be told, Professor, she’s disappointed in me.”  I had hoped that would end the discussion, but the guy would not let up.  He was a dog and I was the bone.  Then I sensed a way out, anticipating what his next question would be.

“What does she say to you?” he asked.

“Well, Doc, like I said, she’s disappointed, and she’s made that known on several occasions.”  The good Professor was nodding knowingly.  He was hearing my confession.   I don’t recall specifically, but I’m pretty sure he was smiling.  I was on a roll and I continued. “You see, Professor, my wife works for TRW’s Ballistic Missiles Division.  They do nuclear intercontinental missiles and she’s always asking me why I’m wasting my time screwing around with conventional weapons.  If you’re going to go, she always says, go big.  Go nuclear.”

My yuppie classmates started laughing.  Me, I was scared.  I was running a perfect 4.00 grade point average in the MBA program up to that point, and I thought I had just blown any chance of aceing this course.  The professor nodded without expression, made a note on his pad, and went on to the next yuppie.  My being a wiseass had earned a good laugh, but that note he made couldn’t have been a good thing and I was afraid it would cost me.

So how did it turn out?  I busted my chops in that course and I got my A.  But I was sweating bullets for the rest of the term.  Little, non-nuclear bullets, but bullets nonetheless.   More importantly, the cluster bombs I helped engineer won the Gulf War a few years later in 1991.   Most of Saddam Hussein’s Republican Guard tanks were taken out with CBU-87/B cluster bombs and GAU-8/A 30mm ammo (and my company, Aerojet Ordnance, also made the ammo for those A-10 Gatlings).  Sometimes when studying human behavior, the guys who know (I mean, really know) reach the only conclusion and solution possible:  An adequate quantity of high explosives delivered on target.  I’m not at all embarrassed about having had a hand in that.  Fact is, I’m proud of it.


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An Unfired NIB Liberty Model 77

By Joe Berk

The Ruger Model 77 rifle goes back to 1968.  It gave Ruger a place in the centerfire hunting rifle class, and like the Remington Model 700 and Winchester Model 70 it would compete against, it outdid both by using the lucky number 7 twice in its name.  The Model 77 is a good-looking bolt action rifle based on the Mauser design, with a classic walnut stock designed by famed custom rifle builder Lenard Brownell.  I’ve owned several Model 77 Rugers, including this new-in-the-box .30 06 Liberty gun.  I’d like to be able to tell you how accurate it is, but I can’t.  I’ve never fired it.  Nor has anyone else, other than the person who test fired it before it left the factory.

Every firearm Ruger manufactured in 1976 carried this inscription.
There’s no lawyer’s warning on the barrel about reading the instructions. We call these “pre-warning” guns. They were made in a time when people had more common sense.

The Liberty designation mentioned above refers to the “Made in the 200th Year of American Liberty” roll marking on the barrel, which was a feature Ruger had on all its guns made in 1976.  I bought the rifle in El Paso that year (I was in the Army stationed at Fort Bliss).  This one has every thing that came with the rifle (the original serial numbered box, the scope rings and their blue cloth bag, the instructions, and the warranty card).  It’s a brand new, unfired, almost-50-year-old rifle.

The tang safety Model 77 is considered more desireable.
The original box. The cardboard held up surprisingly well. This gun is new in the box (NIB) and this is the original box.
Original documents!
The box is serialized to the rifle. I obliterated the last number, which almost makes it look like the serial number matches the chambering.

You know, Rugers (and most guns, for that matter) were different 50 years ago.  The bluing was deeper, the checkering was hand cut (and way better than the laser cut fuzzball checkering you see today), and the guns just felt better.   This Ruger is like that.  It’s immaculate, and there’s only safe ding on the stock.  Other than than, there’s not a mark, dent, ding, gouge, scratch, or (Heaven forbid) spot of rust anywhere on the rifle.  Even the anodized aluminum floorplate is pristine.

The Ruger Model 77 MSRP was $169.50 in 1976 and I believe I paid something like $139 for this one.  I probably have the original receipt for it somewhere.   A new Ruger Hawkeye in .30 06 (the rifle the Model 77 evolved into) lists for $1399 (yep, ten times what I paid in 1976), but a new one is not as cool as the one you see here.

Plain walnut, but elegant in its own way.
The unmarred anodized aluminum floorplate.
Early Ruger Model 77s wore this grip cap.
Check out this gorgeous hand cut checkering. You don’t see that too much today!
The rifle’s sole safe ding, done by yours truly. Nobody’s perfect.  It will steam out.  I’m leaving it like this.
God’s cartridge. The .30 06 is one of the all time greats.

This rifle may be going on the block soon.  It’s time to start downsizing the armory and it’s time for someone else to enjoy owning it.  You’re probably wondering how much I’m going to ask for it.  So am I.  As I look at this magnificent example of 1970s firearm manufacturing and post these photos, I’m having second thoughts.  It is a .30 06, and that’s God’s cartridge.  Maybe it needs to send a few rounds downrange, and maybe I’m the guy to do it.  We’ll see.


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Lee’s Classic Turret Press and the S&W Shield: Range Results

By Joe Berk

Check out that photo above.  It’s a flat dark earth Smith and Wesson M&P 9 Shield, with ammo reloaded using the Lee Classic Turret Press Kit.  Yep, this is a “two-fer” blog:  A first look at the Shield, and an evaluation of the first loads prepped with the Lee Classic Turret Press Kit.

I initially tried two loads in the Shield:

      • 124-grain plated roundnose Rainier bullets and 5.2 grains of Accurate No. 5 powder.
      • 124-grain plated roundnose Rainier bullets and 5.6 grains of Accurate No. 5 powder.

I wanted to start low and work up, partly because that’s good reloading practice and partly because the Shield was new to me and I didn’t know how it would work and what it would like.  The first reduced load (5.2 grains of Accurate No. 5 and a 124-grain plated bullet) wouldn’t cycle the Shield’s action.   I fired 50 rounds this way, one at a time.  I’d have to pull the slide back and release it after each shot.  For the Shield portion of the evaluation, I knew I needed to bump up the load.  For the ammo portion of the evaluation, every load fed and fired flawlessly.  The Lee turret press had done its job.

Bumping up to the 5.6 grains of Accurate No. 5 (still with the 124-grain plated bullet), the Shield’s action cycled but a couple of times the slide closed after the last round in the magazine fired.   I fired 50 rounds in this test, loading 5 rounds in the Shield’s magazine each time.  The Shield was pushing the slide back far enough to strip off a new round, but on two magazine loadings the slide did not go far enough  back to engage the slide stop after the last round. I needed to bump the charge a scosh more.  For the ammo eval, every load fed, fired, and ejected flawlessly.  Again, the Lee turret press had done its job.

The Lee Classic Turret Press, a phenomenal value and a great reloading setup.

At this point, I knew I needed to go a little higher on the powder charge with the 124-grain plated bullet, and I knew the Lee Classic Turret Press was making good ammo.  Everything fed and there were no jams.

The first rounds loaded to an overall cartridge length of 1.610 inches. I later moved that back to 1.140 inches.

I loaded the above 9mm ammo to an overall length of 1.160 inches, which is longer than I usually load 9mm.  The Lee manual has the cartridge overall length with a plated 124-grain Rainier bullet at 1.169 inches.  The cartridges would go in the Shield’s magazine and they fed fine when shooting, but when loading them in the magazine, the first cartridge tended to go horizontal instead of being angled up as others were loaded on top of it.  That hung up the magazine while cartridges were being loaded into it.  In the past, I had normally loaded 9mm at around 1.120 to 1.130 inches overall length.  I decided that for my next load I would go up to 5.8 grains of Accurate No. 5, and I would seat the bullets for an overall cartridge length of 1.140 inches.  I went home and in 20 minutes I had loaded another 50 rounds.  That Lee Classic Turret is fast.

50 rounds of custom-crafted 9mm ammo created on the Lee Classic Turret Press.

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When I returned to the West End Gun Club, I set up a target at 50 feet, took out the Shield, and loaded the first magazine.  Loading to a cartridge overall length of 1.140 made it easier to load the magazine.  So far, so good.

Next, I fired 20 rounds to assess the ammo’s functionality.  Everything worked perfectly.  Every round fed, every round ejected, and life was good.  The Shield’s bright fixed sights were printing a bit to the left, so I held to the right on a fresh target and rattled off 30 rounds.

Thirty rounds at 50 feet from the Shield. Not too shabby for a belly gun.

The Shield’s recoil was not at all uncomfortable; it was way better than a .38 snubnose revolver.  The Shield is a very light pistol (19.0 ounces).  That’s lighter than the S&W Model 60 (23.2 ounces) or a Compact 1911 (33.4 ounces).  Those weights for the 1911 and the Model 60 may not sound like a lot, but (trust me on this) it’s enough to weigh on you at the end of the day.  I guess the Shield’s light weight is the big advantage of a Tupperware gun.  I like it, and I like the fact that the gun is pleasant to shoot.

A few days later, I was on an indoor range and I set up the Alco target that has four mini-silhouettes on a single sheet.  I ran it out to 21 feet and put 50 rounds on target (dividing them roughly between the four targets), all shot offhand while standing.  The load was the same as the one mentioned above.  That’s 5.8 grains of Accurate No. 5 and a 124-grain plated Rainier roundnose bullet at an overall cartridge length of 1.140 inches, and for these, I used mixed brass.

The quad mini-silhouette from Alco Target in Monrovia, California, and 50 rounds fired standing at 7 yards.

I also tried two different powder-coated bullets with Accurate No. 5.  One was the 147-grain Boudreau flat nosed bullet with 4.8 grains of Accurate No. 5.  This is an accurate load in the Shield (even more so than the plated bullet load mentioned above), but it leaded the bore.  The other was the Boudreau 124-grain round nose bullet with 5.4 grains of Accurate No. 5; it, too, leaded the bore.  The plated bullets did not lead the bore at all so I think they are a better load.    I loaded more 147-grain powder coated bullets with a lighter charge to see if that would eliminate the bore leading, but they did not and I had cycling issues.  4.8 grains of Accurate No. 5 is what this 147-grain powder coated bullet wants.

The Shield with 124-grain powder coated roundnose bullets. These leaded the bore.
147-grain powder coated bullets. These, too, leaded the bore. They are accurate, though.
Another Alco quad mini-silhouette with 5-shot groups fired standing at 7 yards, this time with the 147-grain powder coated Boudreau bullet and 4.8 grains of Accurate No. 5.

Let’s talk about the Shield a bit.  My Shield is the first iteration (not the Shield 2.0, as that model is not sold in California).  The Shield has a 3 1/8-inch barrel.

The Shield’s 8-round magazine. The left arrow points to the spacer. It can slide up, as indicated by the right arrow.

The Shield’s magazine could be better.  It has a plastic spacer at the bottom, and that spacer rides up when loading the magazine.  Conceivably, it could interfere with seating the magazine in the gun.  In my opinion it is a poor design.  The collar slides down as easy as it slides up, so that’s good.  You get two mags with the Shield.  The one you see above holds 8 rounds and it has a grip extender that feels just right to me.  There’s another one that doesn’t have the grip extender and it holds 7 rounds.  I haven’t done anything with that one, other than checking to make sure it was in the box when I bought the gun.

The Shield’s sights are the best I’ve ever used.  They are bright and easy to see.  The sights let in light from the sides, and that design just flat works.  It’s the first gun I have ever shot with these sights.  They are better than my SIG P226s’s Tritium sights, and those sights are good.  The photo below isn’t enhanced; it’s what the Smith’s sights actually look like.

The Shield’s sights. They are the best I’ve ever used.

The Shield’s trigger, in a word, is terrible.  There are other triggers available for the Shield, but I will leave this one alone.  The trigger got a little better with use and a couple of cleanings (I’ve put about 600 rounds through the Shield so far).  The Shield is a striker-fired gun and the trigger is not what I would consider good, but it’s better than it was initially.  Compared to a good 1911 like the Springfield, it’s awful.  But, it’s good enough to get rounds on target (as you can see above).

The Shield’s slide release, out of the box, was super stiff and essentially unusable.  I could release the slide with two thumbs, but not with one.  I found it best to pull the slide back and let it go to release the slide.  This aspect of the design (or its execution) is poor, and requiring two hands to release the slide is not good for a defensive weapon.  A close examination of the slide stop showed that it was rough where it interfaced with the slide, so I judiciously worked it over with 600-grit sandpaper, and it releases more easily now.  I can release it with one thumb with no magazine in the gun, but it still takes two thumbs and a lot of effort with the mag inserted and that’s bad.  It’s surprising that Smith and Wesson would let this happen.

A SIG P226, the Smith and Wesson Shield, and a Springfield Armory 1911, all chambered in 9mm. Flat dark earth is the new black.

I had the SIG and my 1911 with me when I shot the Shield.  The Shield doesn’t look that much smaller in a group photo, but it is flatter and it will carry concealed better.  In subsequent blogs, I’ll explore different loads prepared on the Lee Classic Turret press fired in all three of the guns above.  I fired a few rounds through the Springfield, and they worked just fine; the same is true for the SIG P226.  Interestingly, the lighter loads that wouldn’t work in the Shield did work in the Springfield.  It’s counterintuitive, but compact handguns are tougher to make work well than are full size handguns. That’s because the recoil spring in a compact handgun has to be much stiffer than one in a full size gun.

The Shield’s sear deactivation lever.  You have to push it down to remove the slide and barrel.

To takedown the Shield, you do not simply unlock the slide takedown lever. There’s a sear deactivation release in the magazine well (identified with a red arrow in the photo above), and you have to push that down before you can turn the slide takedown lever for disassembly.  You can’t do it with your finger; you need a small screwdriver or a thin pen.  With the SIG, you just turn the slide takedown lever with the slide back.

Cleaning the Shield is a breeze.  You make sure the gun is unloaded, release the mag, lower the sear deactivation lever, rotate the slide takedown lever, and the gun comes apart.  The slide comes off the frame, and the spring subassembly and barrel come out.  That’s it.  Five parts (the magazine, the receiver, the barrel, the spring subassembly, and the slide.

The plated ammo I loaded on the Lee turret press didn’t lead at all.  Zero.  Zip.  Nada.  The powder coated bullets did, which surprised me.  All were accurate.

The bottom line?  Let me put it this way: I like the Shield; I love the Lee Classic Turret Press kit.  The Shield will get better with more shooting and I want to try more loads in it, but that 5.8-grains of Accurate No.5 and 124-grain plated Rainier roundnose load is a winner.  The Lee Classic Turret press and all its accessories were good to go right from the beginning.  Its design and quality are excellent.

The Lee Classic Turret Press…what can I say?  It’s awesome.  It’s fast, easy to use, inexpensive, and it makes great ammo.  I say it’s the best bang for the buck in the reloading world.  As an engineer I’m impressed; as a consumer and reloader I am delighted.  I have already fired several hundred rounds loaded on the Lee Classic Turret Press in my Shield, the Springfield, and the SIG and once I settled on a load, every one of them fed, fired, extracted, and ejected perfectly in three different handguns.  I had a box of 1000 124-grain plated 9mm bullets a few days ago; I like the Lee turret press so much they’re all gone now (they were either sent downrange or they’ve been loaded and labeled and they’re waiting their turn to go downrange).  I love reloading and shooting; I love it even more now that I’m loading with my Lee turret press.


A word of caution here…these loads performed acceptably in my guns.  Your firearms may vary and you need to develop your own loads.  Always start low and work up in any load development program.


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More Tales of the Gun!


More information on Lee reloading gear.


Our earlier blogs on Lee equipment:

Lee Safety Prime
Lee Auto-Drum Powder Measure
Lee Classic Turret Press Kit
Lee Bench Plate
Lee’s Modern Reloading Manual
Lee Safety Powder Scale
Lee Classic Turret Kit Unpacking
Lee .44 Magnum Dies 1
Lee .44 Magnum Dies 2
Lee .44 Magnum Dies 3
Lee .357 Magnum Dies

Lee Safety Prime Installation

By Joe Berk

We’re just about there setting up and using the Lee Classic Turret Press Kit.  We explained in prior blogs how to set up everything except for the safety prime, and that’s what we’re going to focus on here.  The safety prime can be purchased separately; when you purchase the Classic Turret Press Kit it is in included.  You literally get everything you need to start reloading with the Classic Turret Press Kit except the dies and the brass, bullets, primers, and powder.  I chose a set of 9mm dies because it was my intent to load 9mm only on my classic turret press, but I like the press so much I’m going to buy additional turrets so facilitate changing from one cartridge to another.  I really like the Classic Turret Press Kit


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But I digress; back to today’s focus, and that’s on the Lee safety prime.  It arrives packaged nicely, as has been the case with everything from Lee.

The Lee Safety Prime packaging. This carton arrives inside the Lee Classic Turret Press Kit box.
Inside the Lee Safety Prime box.

The Lee safety prime kit includes a primer two primer feed mounts, two primer trays, two primer feed chutes, and two primer triggers.  The primer tray, feed chute, and trigger are provided as assembled units.  One is for large primers, the other for small primers.  They are marked accordingly.  The two primer feed mounts you see in the photo below are included because the safety prime can be used on different types of presses.  We’re installing this on a classic turret press, so we will only need one of the two brackets (the one on the left side of the photo below).

Mounts for the single stage Lee press and the turret press, and primer trays, feed chutes, and triggers for small and large primers.

When we prepared the blog on installing the classic turret press, I showed but did not explain the two primer arms that Lee provides with the turret press.  There’s one for large primers (either rifle or handgun) and one for small primers (either rifle or handgun.   These mount easily; you simply drop them into the slot on the ram, they fall into place, and they pivot on an axle in the ram.

Primer arms for large and small primers. These are included in the turret press hardware.

There’s an axle inside the press ram, as shown in the photo below.  It’s the attach point for the primer arm.   The primer arm drops into the ram when there’s no shellholder in the ram (if the shellholder is in place, you cannot insert the primer arm, so you need to remove the shellholder to install the primer arm).

The axle for mounting the primer arm.
Inserting the primer arm into the ram. The slot shown by the red arrow mounts over the axle shown in the photo above.

Once the primer arm is installed, reinstall the shellholder.

The primer arm mounted on the ram.

As the ram is lowered, in the last inch or so of its travel the primer arm contacts the press base and the arm rotates to place the primer directly below the cartridge case.  When the press is lowered completely, the press arm seats the primer into the cartridge case in the shellholder.  We’ll show and discuss this further below.

The next step is to mount the safety prime components on the classic turret press.   There’s a 1/2-inch bolt and washer securing the top of press; it needs to be removed to install the safety prime mounting bracket.

The 1/2-inch turret head mounting bolt has to removed to install the safety prime mount.
The turret head mounting bolt and its washer.

The 1/2-inch bolt and its washer are then installed in the safety prime mounting bracket, and the mounting bracket is installed on the press.

The bolt and washer on the safety prime mount.

Next, we’ll show the safety prime tray, feed chute, and trigger.  As mentioned above, as delivered from Lee the primer tray (the big triangular affair with the Lee name and appropriate warnings), the feed chute, and the trigger are already assembled.  The primer tray is a press fit into the feed chute; you can leave them assembled as shown below.  Note that the feed chute has slot near where it meets the primer tray; this area interfaces with the safety prime we mounted on the press.

The small primer tray, feed chute, and trigger. The tab the arrows point to slips into the safety prime mount.

The feed chute fits into a loose joint on the safety prime mount.  There’s a lot of relative motion between these two items, and that’s okay.  Lee cleverly designed this loose joint so that it has six degrees of freedom.  This very clever design allows the safety prime trigger to move up, down, left, and right, and it can rotate.   We’ll see why that’s important in a bit.

The feed chute coupled to the safety prime mount.

The Lee safety prime primer tray is a clamshell arrangement with a lock and an on-off switch.  In the open position, it allows the primer tray to open so you can load primers into the tray.  In the lock position, the tray is locked closed and it blocks primer entry into the tray.  In the on position, it allows primers to feed into the feed chute.

The primer tray has a switch that locks, opens, and allows the primers to flow from the tray to the feed chute.

When you want to load primers in the primer tray, you can do either remove the primer tray from the feed chute, or you can remove the entire primer tray, feed chute, and primer trigger from the press.  To open the primer tray, place the lock in the open position, and open the tray’s clamshell.

The safety prime primer tray in the open condition.

Put the primers into the tray.    You’ll notice that some face up, and some face down.

Primers loaded into the safety prime primer tray.

Once the primers are in the tray, and with the tray open, gently jiggle the primer tray back and forth.  Don’t get too aggressive here or you’ll jiggle primers out of the tray.  Just go easy, and after a few seconds, all the primers will face up.  The jiggling allows the ridges in the tray to turn all the primers face up.

After gently jiggling the primer tray left to right the primers will all face up.

Once the primers are all face up, close the tray clamshell and put the lock in the lock position.  This will prevent primers from leaving the tray until you want them to.

The safety prime primer tray closed and locked. The primer tray is shown removed from the feed chute, but it doesn’t need to be to load primers into the tray.

With the tray mounted on the feed chute, insert the primer tray, feed chute, and trigger assembly into the safety prime mount on the turret press.

A loaded primer tray, feed chute, and trigger mounted on the safety prime mount.

At this point, move the primer tray lock to the open position, and the primers will fill the feed chute.  The entire affair can be moved around (within a limited range) to allow the safety prime trigger to find where it wants to be.

The interface between the safety prime mount and the primer tray, feed chute, and trigger allows for left to right, up and down, and rotational movement.

Here’s a macro shot of the forward end of the trigger.  It includes guides (one on each side) that allow moving the trigger to make contact with the primer arm and correctly position itself.

The trigger base includes two ramps that guide the trigger over the primer arm.
A macro shot of the trigger over the primer arm. The trigger’s ramps guide the primer arm into position.

Here’s how this works.   I positioned the sizing die directly above the ram, with the ram in the lowered position.  I raised the ram a small amount and placed a 9mm cartridge case (one that I’ve already fired) in the shellholder.  I then fully raised the ram, driving the fired case into the sizing die and decapper.  I heard a satisfying “tink” as the primer fell into the primer catch tube.

The spent primer tube hangs beneath the turret press ram. You can remove the red cap at the bottom to dump the spent primers. This is the cleanest spent primer collection approach I’ve ever used.

With the press in the fully-raised position, I pushed the primer trigger forward into the primer arm.  That allowed the trigger to align with the primer arm.  I then pushed down on the trigger.  That’s the required motion on the trigger:  Forward and then rotate downward, which places a fresh primer from the feed chute in the primer arm.  I then allowed the trigger to swing away from the primer arm.

Pushing the trigger forward to mate with the primer arm and then down deposits a single primer into the primer arm. It’s a very clever approach.

Voila!  When the trigger was allowed to move away from the primer arm, there was a CCI 500 small pistol primer waiting to be seated.  The safety prime moving away from this primer is a very important safety feature.  If the primer in the primer arm fires when it is seated, the prior rotation of the safety prime trigger (and the rest of the safety prime assembly)  keeps the other primers away from the one being seated, and prevents the other primers from sypathetically igniting.

And there you go!

I then lowered the ram with a freshly sized case.  As the ram moved down, the primer arm contacted the press base and began to rotate into the ram.

Lowering the ram rotates the primer arm into position.

When the ram approached the last part of its travel, the primer arm positioned the primer directly beneath the deprimed and resized case.  As I moved the lever up for to complete the stroke, I could feel the primer being seated.

Fully lowering the ram seats the primer into the case that was deprimed on the upstroke.
A freshly primed case.

Wow, this was cool stuff.  I had already adjusted the Lee auto-drum powder measure to throw the correct charge of Accurate No. 5 powder (see our earlier blog).   Now all I needed to do was to adjust the bullet seating die and the factory crimp die.

Adjusting the bullet seating die involved positioning the turret so the case was directly beneath the die.  I wanted to seat the bullet to the desired cartridge overall length, but I didn’t want to crimp the bullet with the bullet seating die.   That involved running the die all the way into the turret so that it contacted the shellholder, and then backing it out enough so the crimping feature in the die did not contact the cartridge case mouth.   Then, the next step was to adjust the bullet seater (the knob on top of the bullet seating die) so that it achieved the desired cartridge overall length (in this case, I was shooting for 1.160 inches).  The Lee Modern Reloading manual recommend 1.169 inches, but I didn’t want the cartridge to be that long.  I made the adjustment by putting a bullet in the case mouth and repeatingly running the ram up, screwing in the bullet seater a little bit at a time between each stroke until it seated the bullet to a cartridge overall length of 1.160 inches.   All this is explained in more detail in our earlier blog on using Lee’s Deluxe 4-die set.

The 9mm Luger cartridge dimensions as shown in the Lee Modern Reloading manual.
A 124-grain plated roundnose bullet started in a 9mm case.
The bullet seating die. The red arrow points to the bullet seater. Screw it in to seat the bullet deeper, screw it out to not seat the bullet as deep.
Right on the money, at the desired cartridge overall length of 1.160 inches.

Now that I had the bullet seating die adjusted, the last step was to adjust the crimping die.  That’s also explained in detail in our earlier blog on using Lee’s Deluxe 4-die set.  What his entailed was raising the ram fully and then screwing the factory crimp die into the turret until it contacted the shell holder.  I then adjusted the crimp by screwing in the crimping feature in the crimping die.  Lee recommends a case mouth dimension of 0.381 inches; I wanted a case mouth outside diameter of 0.378 inches.   I wanted a stronger crimp.

The Lee factory crimp die. The red arrow points to the crimp adjustment. Screw it in for a stronger crimp, screw it out for a less aggressive criimp.
A cartridge mouth outside diameter of 0.378 inches.

At this point, I was ready to start loading.  I found it easy to do with the Lee Classic Turret Press Kit.  After loading powder into the auto-drum powder measure and primers into the safety prime primer tray, and positioning the sizing die directly over the ram, I got into a rhythm.  The sequence goes like this:

      1. Place a fired 9mm cartridge case in the shellholder.
      2. Raise the ram to resize and decap the case.
      3. Push the safety prime trigger down and into the priming arm.
      4. Lower the ram (this advances the turret to place the expander die over the ram) and seat the primer.
      5. Raise the ram to charge and flare the case.
      6. Lower the ram (this advances the turret to place the seating die over the ram) and place a bullet in the case mouth.
      7. Raise the ram to seat the bullet.
      8. Lower the ram (this advances the turret to place the crimping die over the ram).
      9. Raise the ram to crimp the bullet.
      10. Lower the ram (this starts the sequence again by advancing the turret to place the sizing die over the ram).
      11. Remove the reloaded cartridge and place it in the ammo box.

After the first few rounds, it was time for a fit check, also known as the plunk test.  I shoot a lot of 9mm; it is one of my favorite cartridges.  I have three 9mm handguns:  A SIG P226, a Springfield Armory 1911, and a Smith and Wesson M&P Shield.  Of these, the Springfield has the tightest chamber, so I use its barrel (after taking it out of the gun) for the the plunk test.  If my reloaded 9mm rounds pass the plunk test in my Springfield barrel, they will feed and chamber in anything.

Three glorious 9mm pistols: A SIG P226, a Smith and Wesson Shield, and a Springfield Armory 1911.
The Springfield Armory 1911 barrel.
I left the barrel dirty for a more stringent plunk test.

The plunk test is straightforward and highly technical.  I drop a 9mm round into the chamber, and if it drops in easily with a nice plunk, it passes the first part of the plunk test.

Plunk! Easy chambering in a dirty barrel with gravity feed. So far, so good.

The second part of the plunk test involves turning the barrel down, and if the round falls from the chamber with a nice plunk, it passes the second part of the test.

Plunk! Yep, a slight downward tilt and the reloaded 9mm round dropped right out. The Lee factory crimp die works wonderfully well.

If the first few rounds pass the plunk test, I’ll then proceed to reload the rest of the ammo.  That’s what I did here, and while I had the barrel out of the Springfield, I randomly selected a few more rounds and similarly plunk tested them.  They were good to go.

You know, I still do the plunk test on all of my 9mm ammo because old habits die hard.  Before I started using Lee’s Deluxe 4-Die set, I would occasionally experience plunk test failures, and what that meant is the rounds would most likely jam when I was on the range.  With Lee’s factory crimp die, that just doesn’t happen.   With Lee’s dies and this turret press, I suspect plunk test failures and jams will be a thing of the past.  You probably realize by now I really like my Lee dies.  And I absolutely love my Lee Classic Turret Press Kit.

After finishing the plunk test, we were off to the races.  I loaded one box of 9mm ammo, which took less than 20 minutes.   You can load high quality ammo quickly with the Lee Classic Turret Press Kit.

The first 50 rounds reloaded on my Lee Classic Turret Press. Life is good.

Next up…range firing the ammo you see above in a new S&W Shield, a SIG P226, and a Springfield Armory 1911.  That blog will post in a few more days.

Stay tuned!


One of the best places to buy Lee reloading gear is on Amazon.


Never miss an ExNotes blog:


Here are links to our earlier blogs on Lee reloading equipment:

Lee Auto-Drum Powder Measure
Lee Classic Turret Press Kit
Lee Bench Plate
Lee’s Modern Reloading Manual
Lee Safety Powder Scale
Lee Classic Turret Kit Unpacking
Lee .44 Magnum Dies 1
Lee .44 Magnum Dies 2
Lee .44 Magnum Dies 3
Lee .357 Magnum Dies

Installing Lee’s Auto-Drum Powder Measure

By Joe Berk

After mounting the Lee Classic Turret Press, the next step is to install the auto-drum powder measure on the expander die.  This blog focuses on doing so.  The auto-drum powder measure is a well-engineered device.  As I installed and adjusted the Lee auto-drum, I was impressed with its design and build quality.

The Lee auto-drum powder measure in its carton. As always, the packaging and the included instructions are excellent.

The auto-drum powder measure includes the bottle, the bottle top, two adjustment keys, two quick change drums, the auto-drum tightening screw, and the body.

Lee auto-drum powder measure components.

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In addition to the above, Lee’s Classic Turret Press Kit includes a powder measure riser.  It’s used to raise the auto-drum powder measure so it clears the safety primer feed when the turret rotates.  We’ll cover installation of the Lee safety primer feed in the next blog.

Lee’s Powder Measure Riser as packaged from the factory.
Lee’s powder measure riser includes the body, the tube, and an o-ring.

The photo below shows the auto-drum body.  It’s a die-cast part what includes the auto-drum (the black cylindrical subassembly inside the silver die casting).   As the Lee turret press ram is raised, the cartridge case pushes a cylinder in the riser up.  The upward movement of that cylinder actuates a lever (the black piece on the auto-drum, which rotates the drum).    There’s a cavity in the drum that fills with powder when it is aligned with the bottle.  When the drum rotates, the cavity holding powder rotates to align with the expander die, and a fixed amount of powder drops through the expander die into the brass cartridge case below.  It’s a clever approach.

Lee’s auto-drum powder measure body.

The central part of the auto-drum consists of three molded black plastic subassemblies.  These are the screw subassembly, the cover, and the drum.  You unscrew the screw (shown on the left in the photo below) and the drum can be removed from the auto-drum body.

Lee’s auto-drum body disassembled, showing from left to right the screw subassembly, the body, and the drum.

The drum is where the powder amount is defined.  There’s a cavity shown by the red arrow in the photo below.  The amount of powder the drum drops can be adjusted by making changes in the volume of this cavity.

A macro shot of the drum. The cavity indicated by the arrow is what determines the powder volume.

There’s a threaded adjustor in the drum that is 0pposite the cavity.   The top of this threaded adjustor is the bottom of the drum’s cavity.  Screwing it in reduces the powder volume; screwing it out increases the powder volume.

The screw indicated by the red arrow moves in or out to adjust powder volume.

Lee provides two hex keys for making the powder volume adjustments.

The auto-drum hex key used for adjusting powder volume.
The hex key inserted in the powder drum adjustment screw.

There’s a place in the drum body to store the key, or you can simply leave it in the threaded adjustor (which is what I do).

As mentioned in an earlier blog, I decided to use Accurate No. 5 propellant for my 9mm reloads.  It’s one of several propellants listed in Lee’s Modern Reloading manual for use with the 124-grain plated bullet, and it’s a powder on I had on hand.

You go to war with the army you have. I had Accurate No. 5.  I usually prefer Unique for 9mm, but I use that powder for other cartridges and I didn’t want to use it up. Accurate No. 5 seems to be in stock everywhere these days and I had some on hand, so it was my choice.  As you’ll see in a later blog, that was a good move.
Lee’s Modern Reloading book (see our earlier review) had 9mm loads for a plated 124-grain bullet using Accurate No. 5.

I loaded two loads for my initial 9mm evaluations.  One was with 5.2 grains of Accurate No. 5; the other was with 5.6 grains of Accurate No. 5.

The Lee safety powder scale, part of the classic turret press kit, adjusted to 5.2 grains.

After zeroing my Lee safety powder scale, I set it at 5.2 grains.  I used the Lee dipper to add powder to the scale until the beam balanced.  The Lee powder dipper (provided with the Lee 9mm dies) makes a good powder trickler.

Using the Lee dipper to add exactly 5.2 grains of Accurate No. 5 to the scale.

Once I had 5.2 grains of Accurate No. 5 in the Lee safety scale (indicated by the balance beam), I transferred that amount to the Lee drum.

Right on the money.

Initially, the powder was well below the surface of the drum.   The idea here is to use the auto-drum key to screw in the adjuster until the surface of the powder in the drum cavity is approximately flush with the surface of the drum.  This is to get the drum adjustment close to the desired powder amount (in this case, 5.2 grains).  This is a coarse adjustment.  We’ll dial in the adjustment once the auto-drum is reassembled.

After pouring 5.2 grains of Accurate No. 5 in the auto drum powder cavity, I used the adjustment screw to bring the powder charger level with the drum surface.

After accomplishing the above, I poured the powder into the powder bottle and I reassembled the auto-drum into the auto-drum powder measure.

Next, I removed the fitting and its o-ring from the expander die.

The Lee powder through expander die. I removed the fitting indicated by the red arrow so I could install the auto-drum powder measure.
I kept the o-ring with the expander die fitting. The riser, which installs in the expander die, includes its own o-ring.

After removing the expander die fitting, I replaced it with the Lee auto-drum riser.

The riser is included in the Lee classic turret press kit.
The riser includes three pieces: The riser body, an o-ring, and the cylinder.
The riser installed in the expander die.

After installing the riser, I then threaded the auto-drum powder measure into the expander die as shown below.

The auto-drum powder measure screws into the riser above the expander die.  The black thumbwheel tightens the auto-drum powder measure in the riser.
The auto-drum powder measure installed on the riser and the expander die. With each upward press stroke, the cartridge case pushed the riser cylinder up, which pushes the auto-drum’s lever, which rotates the drum and drops the powder through the die into the cartridge case. Clever, indeed.

The Lee auto-drum powder bottle and its cap are what hold the powder.  The cap is a red molded plastic piece with an on-off valve at its base.  The  cap’s valve is closed after adding powder to the bottle or removing the bottle from the auto-drum powder measure.   It is opened after the bottle is installed in the auto-drum powder measure.  When closed, it prevents powder from spilling out of the bottle when the bottle is removed from the powder measure.

The auto-drum powder measure bottle cap and its open-close valve (the black drum at the cap’s base). The valve rotates to open or close.

After adding powder to the bottle, threading the bottle top onto the bottle, and closing the cap’s valve, we can invert the bottle and place it on top of the auto-drum powder measure.   There’s a raised rib on the bottle cap valve and a groove in the auto-drum die casting to align the bottle with the auto-drum powder measure.

Accurate No. 5 powder in the auto-drum powder measure bottle.
The auto-drum powder measure bottle with its cap installed.
The auto-drum powder measure bottle cap valve has a raised rib that fits into the auto-drum body. This axially aligns the bottle with the body.
The body notch that accepts the bottle cap valve rib.
The auto-drum powder measure installed on the expander die. The arrows show where the bottle fits into the auto-drum body.

At this point, I placed an empty cartridge case (with a spent primer) in the shellholder and fully raised the ram to run the cartridge case into the expander die.  This expanded the case mouth and actuated the auto-disk powder measure to dispense approximately 5.2 grains of Accurate No. 5 powder into the case.   When I lowered the ram, I could see the case with powder in it.  Note that I used a cartridge case with a spent primer only because I was setting up the auto-drum powder measure on the press.  Ordinarily, in the normal operation of this press, the cartridge case would have a new primer in it.

A cartridge case that has been expanded and charged with powder.

Remember that my initial adjustment was a crude one, accomplished by screwing in the auto-drum adjustor to bring the powder level approximately level with the auto-drum’s surface.  The next step is to dial in the auto-drum cavity adjustment such that the auto-drum dispenses exactly 5.2 grains of Accurate No. 5.  To do this, I took the powder in the case (shown above), poured it into the Lee safety scale pan, and checked the weight on the safety scale.

Pouring the cartridge case contents into the Lee safety scale pan.

I found that I was a little bit under 5.2 grains of powder.  I expected this, as I couldn’t get the auto-drum cavity completely full of powder for the coarse adjustment described above.  I made an adjustment to increase the amount of powder dispensed by turning out (i.e., unscrewing) the auto-drum cavity adjustor by a quarter of a turn.

The initial charge was a bit light, as will typically be the case when dialing in the auto-drum powder measure. I increased the volume by turning the volume adjustment out with the hex key.

After an attempt or two at adjusting the auto-drum, I had the dispensed powder amount exactly where I wanted it:  5.2 grains.

Bingo! 5.2 grains of Accurate No. 5.

I am impressed with the Lee auto-drum powder measure.  I like the fact that it automatically dispenses powder with each stroke of the press handle if there is a cartridge case going into the expander die, and I like that it can be infinitely adjusted.  Older designs used fixed (i.e., non-adjustable) cavities that dispensed fixed power amounts.  The infinite adjustment feature of this powder dispensing device is a better approach.  I also like that the cartridge case remains directly in front of you after the press is lowered (unlike a progressive reloader, in which the cartridge case may be on the other side of the press when it is charged).  With the Lee classic turret press kit and its included auto-drum powder measure, you can see that each case has been charged with powder and that you have not inadvertently double-charged the case.   And, if anything is not as it should be, you can easily remove the cartridge from the shellholder, correct the problem, and continue.  On a progressive press, this is much more difficult to do.

This brings us to where I want to be in today’s blog.  So far, our blogs described mounting the bench plate, installing the press, intalling and adjusting the first two dies (the resizing die and the expander die), and adjusting the Lee auto-drum powder measure to dispense precisely the amount of powder required.  Tomorrow, we’re going to cover installing the Lee primer feed and making final adjustments to the bullet seating and factory crimp dies.  Stay tuned.


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Here are links to our earlier blogs on Lee reloading equipment:

Lee Classic Turret Press Kit
Lee Bench Plate
Lee’s Modern Reloading Manual
Lee Safety Powder Scale
Lee Classic Turret Kit Unpacking
Lee .44 Magnum Dies 1
Lee .44 Magnum Dies 2
Lee .44 Magnum Dies 3
Lee .357 Magnum Dies