ExNotes Book Review: Mi Papi Tiene Una Moto

By Joe Gresh

If you’re looking for the rare children’s book that features a motorcycle as the prime mover, Mi Papi Tiene Una Moto is the book for you. Mi Papi Tiene Una Moto is made of sturdy paper and the covers are thick cardboard so the thing should hold up well to repeated reading by destructive little hands.

Warning:  Spoilers ahead!

Mi Papi Tiene Una Moto is written by Isabel Quintero in Spanish so your target child will learn a few Spanish words along the way, unless they already speak Spanish. Who knows, maybe reading Mi Papi will generate a life-long interest of languages in your spawn. With my very basic Spanish skills I was able to figure out most of the text and any words I didn’t know I looked up on the Internet. Even if you don’t understand a single syllable of Spanish the beautiful illustrations by Zeke Pena tell the story in an exciting and colorful way.

The book begins with a young girl’s father coming home from his job as a carpenter and the two go for an afternoon motorcycle ride. During the ride the have various little adventures. They visit folks picking lemons; they are chased by dogs; Papi stops and chats with some fellow workers.  There’s even a fantasy sequence involving old style racecars on a circuit through town (maybe it wasn’t fantasy, my Spanish comprehension is not so good).

These micro adventures really remind me of why I like to ride a motorcycle. Simple acts seem more vital: making a turn, waving to a bored kid staring out a car window or just feeling the breeze. Mi Papi Tiene Una Moto’s motorcycle trip ends like all of them should: at the snow cone vendor for a sweet treat.

If you’re an ATGATT Nazi you probably shouldn’t get Mi Papi Tiene Una Moto.  They wear helmets but the hot weather finds them in shorts and light clothing. Spare me the clichés: “Dress for the slide not the ride.” “Gear is cheaper than skin grafts.” You make your choices and the riders in Mi Papi Tiene Una Moto made theirs.

I’ve only shown a few of Zeke Pena’s fabulous artworks in the book and just looking at the stuff made me want to go for a ride. It’s that exciting. Amazon has the book in hard cover for $17 and that’s the only way you should buy the thing. You need to feel the solid way the cover opens and the smooth, cool pages. Kids get enough content with their phones, give them a real world, tactile experience that will create a lifetime memory. I think there is an English version but reading Mi Papi Tiene Una Moto in the original Spanish makes it seem more like a secret world that only your kid can access. At least I felt special decoding the thing page by page.

Mi Papi Tiene Una Moto reminds us that we don’t need to do heroic, epic rides every time we swing a leg over our motorcycles. We don’t need the latest electronic buffoonery to enjoy the simple act of riding and interacting with our environs. I highly recommend Mi Papi Tiene Una Moto for both kids and adults who are not yet dead inside.



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The Long Haul: Riding a Motorcycle All The Way

By Joe Gresh

In these Covid-aware times being a long hauler means suffering from the effects of contracting the virus that caused so many problems a few years ago. But “long hauler” used to have a different meaning in the motorcycle community. It meant a rider that rode long distances over relatively short periods of time. The Iron Butt group sprang up to create a framework of recognition and certification for the tough riders that did 1000 miles in 24 hours and the challenges escalated from there.

I’ve never felt the desire to ride 1000 miles in 24 hours although I would have loved to run that pace the time I raced the Baja 1000. No, I usually go a few hundred miles if I’m bopping around near the ranch on a day ride. If I’m traveling long distances I’ll shoot for 400 miles a day or a little more depending on the time of year. On motorcycle trips I try to take it easy and enjoy the countryside. I’ll stop often to read historical markers or pull off the road to sip a little piping hot Dancing Goats coffee from my Thermos. I might see a stream and wander over to look for gold nuggets or stick my feet in the cold water. To me, motorcycle rides should be fun, not an endurance test.

Sometimes I end up pushing it a bit like on the ride to Laguna Seca. I clocked 590 miles from Grand Junction, Colorado, to Tonopah, Nevada. I was riding the ZRX1100, it was hot, and I had plenty of daylight, so I just kept riding. I wasn’t in any great pain and there aren’t many places to get a motel room in the wilds of Nevada. That 590-mile run may not seem like much to an Iron Butt rider but I’ve done some other long distance rides on much less capable motorcycles.

The longest single-day ride I did on my 1971 Yamaha RT1-B, 360cc Enduro was from Cross City, Florida to Big Pine Key, Florida, a distance of 530 miles. The old two-stroke, single-cylinder dirt bike is a fairly comfortable place to sit and it will happily cruise along at 60-65 miles per hour so it’s not like I was doing something all that special. At the time a hurricane had blown through Big Pine and our house was a mess, so I was hustling to get back home and start cleaning up.

Another long day in the saddle was back in the 1970s riding my 1973 BMW R75/5. I was returning from a 41-state tour around America and the last leg was Cashiers, North Carolina to Miami, Florida. I racked up 750 miles in one, national-55-mph speed limited day. Back then you had to keep your eyes glued to the speedometer because it was nearly impossible to ride a 750cc motorcycle on a wide-open highway at 55 mph. You tended to creep up and all of a sudden you’re doing 70. The 55 mph speed limits stuck around a long time because it was a huge moneymaker for the Highway Patrol and local police forces.

I rode my Husqvarna 510cc Super Motard 500 miles from Window Rock, Arizona to Caliente, Nevada in one agonizing stint. This run was the most physically demanding and it demanded it all from my butt. The Husky’s seat is narrow for ease of mobility in the dirt. It has almost zero padding towards the rear and the front area was no wider than a pack of cigarettes. I did a lot of stand up riding and crossed leg riding that day.

The closest I got to an Iron butt ride was on a 1968 Sportster. This motorcycle is another poor choice for long distance riding. At least the seat wasn’t 4 inches wide on the Sporty. I started out from Van Horn, Texas. It was late March, so it was still pretty chilly in the pre-dawn hours. I rode all the way to Point Loma, California and it took around 18 hours. Of course, with an old Harley all that time wasn’t spent riding. You have to twirl wrenches a bit.

The Sportster’s charging system failed because the mechanical, coil and point type voltage regulator shook itself to pieces. Running a total loss ignition system I had to stop at gas statins and charge the battery every so often, kind of like a modern EV car. As the voltage would drop the bike would start missing due to the plugs whiskering.

Motorcycle plug whiskering isn’t common with today’s high powered ignitions and alternators but back then it was not out of the realm of possible failure modes. It happened when the plug shorted out from a tiny piece of metal stuck between the electrode and the body of the plug. The remedy was fairly easy: you had to remove the plug and clear off the bit of metal that was causing the short, then put the plug back in. Don’t ask me where the tiny pieces of metal came from; it’s best not to think about it.

At some point on the ride, I found a voltage regulator wire broken from vibration and figured out how to make the old, brush-type Harley-Davidson generator charge its battery. I made the last 200 miles at night without having to stop for a charge.  All in, I rode the Sportster 854 miles and man, were my arms tired. It’s kind of funny that the long haul effects of Covid (foggy brain, tired feeling and dizziness) were the same symptoms I felt after riding that Sportster 854 miles.

I don’t think I’ll ever do a thousand miles in 24 hours. It’s just not important to me and defeats the purpose of riding a motorcycle in the first place. I guess if it was an emergency and I had to do it I could ride the Kawasaki ZRX a thousand miles in a day, but honestly, if that situation arose, I’d rather take the Toyota truck.

What about you? Are you a long hauler? How far have you ridden in a day? Does racking up mileage for mileage’s sake mean anything to you?


Another mileage story?  You bet!

British Motorcycle Gear, Motorado, and more…

By Joe Berk

On occasion, I’ll post a blog that’s a general update and a peek into what’s coming down the pike.  I’ll be on another secret mission to Asia next month, returning to one favorite Far East locale and visiting another for the first time.  They each have a vibrant motorcycle and auto culture and I’ll get as many photos as I can.  You can bet I’ll have several blogs on both places.  It’s going to be fun.

Andrew Capone of British Motorcycle Gear at the Isle of Man.

We’re quite happy to welcome British Motorcycle Gear as an ExNotes advertiser.  BMG is a New Jersey moto shop with very high quality motorcycle clothing, parts, and more.  Good buddy Andrew Capone is the owner and he’s good people.  In addition to being a Jersey Boy (as is yours truly), Andrew is a serious rider, a motojournalist, and a world traveler.  He’s Motorcycle.com’s “go to” guy on all things related to the Isle of Man, and there’s a chance he may even pen an article or two for us here on ExNotes.  Gresh tested and reviewed British Motorcycle Gear products here on ExNotes and it’s good equipment.  And here’s even more good news:  Andrew is offering an exclusive discount to ExNotes readers. Just punch in the code BMGJOES when checking out, and you’ll get an 11% discount on everything (except gear that’s already on sale, and Halcyon mirrors and goggles).  Check out the British Motorcycle Gear website; I know you’ll enjoy it.

Joe Gresh is headed to a New Mexico vintage motorcycle show and the Motorado event in the near future, and you’ll read about that right here.  I’m looking forward to reading all about it.  Mike Huber, Bobbie Surber, and Rob Morel all have more stories in work for you.  Mike is BMWborne on a transcontinental blitz, Bobbie is headed off on another motoexpedition to points south (as in way, way south), and Rob is working a few more projects up in Washington.

One  last note:  Our request for financial site support (or, as some would call it, my high tech begging) is doing quite well.   Thank you to all our supporters.  We appreciate it greatly.


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Sponsors: A Call To Arms

By Joe Gresh

Sponsored content is a way for publications to earn money. How it works is companies pay cold hard cash for bloggers to write a story about the products they’re selling.  Most reputable websites and magazines print a notice letting you know the story is paid advertising. We’ll never have to worry about that because we don’t write sponsored content.

Not writing sponsored content is not the same as not having sponsors, though.  Sponsors pay money for advertising on our website but don’t have any say about what we write. Sponsors support the website because they feel the content will attract the sort of people who they want to reach. For ExhaustNotes those people will be motorcyclists, shooters, travelers (especially Baja travelers), and concrete finishers. I know, it’s an odd mix of topics, but both Berk, me,  and our other contributors write about what we know.

So here’s the pitch: If you have been reading ExhaustNotes and think the eclectic collection of stories we create might appeal to your customers, by all means become one of our sponsors.  If you just like reading the website and want to help support us, become a site sponsor even if you have nothing to sell. Maybe we’ll make a wall of names for people who sponsor the site. We want sponsors to support ExhaustNotes.us because they think that the writing we are doing is worthwhile.

So dig down into those dusty advertising budgets and drop an email to us  (info@ExhaustNotes.us).   Let us know how we can help you spend your money.


Nick Adams

By Joe Berk

Sometimes you get lucky and a hidden Internet gem emerges.  NickAdamsWriting.com is that hidden gem for me.  I found it surfing the web for Moto Guzzi information.  I always wanted a Moto Guzzi, preferably an older classic, and when searching on that topic Nick’s website popped up.

Nick Adams is a guy my age who has cool website and an even cooler set of videos.  He’s based in Canada.  The video below about his ride across that great land is a treasure.  Nick is a skilled videographer and photographer, his narration is soothing, and the scenes and the story are magnificent.  The fact that he rides a classic V-twin Guzzi makes it a joy to watch.  My advice:  Grab a cup of coffee, click on the video, expand it to full screen, and enjoy.  I sure did.

Nick wrote a series of books on a variety of topics (including motorcycle touring).  I ordered one a few days ago (you might consider doing the same), and after I’ve read it I’ll post a review here.  I’m expecting a great read, and I intuitively know Nick won’t let me down.


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Volcan Nevado del Ruiz

By Joe Berk

That big photo above?  That’s my old HJC carbon fiber helmet at an elevation of 13,576 feet, and the gunk you see on it is ash.  As in volcanic ash.  We’ve written about Colombia’s Volcan Nevado del Ruiz before here on ExNotes.  I’m writing about my ride there again because it seems the old girl has awakened again.

The view from afar. I would be a several hour ride and a monstrous elevation climb (but on amazing roads) to get to the Volcan Nevado del Ruiz.

Volcan Nevado del Ruiz is an active Colombian volcano 80 miles west of Bogotá.  Starting in April of this year, it started acting up again.  I say “again” because in 1985, Nevado del Ruiz erupted and killed 25,000 Colombians. That event was not only Colombia’s deadliest eruption…it was all of South America’s.

The National Park entrance. They turned us around a half hour after we arrived when the volcano started spewing ash.

I’ve been to the Volcan Nevado del Ruiz.  I rode to the top on a motorcycle with good buddies Juan and Carlos.  We were there in 2015, and a short while after we entered the Colombia’s Brisas National Park at the 4,138-meter summit, the park rangers told us we had to leave because the volcano was active.  It had started spewing ash.  It was snowing at that elevation, too.  It made for a fine mess and exciting riding.

The ride up to the top of the Volcan Nevado del Ruiz was awesome.  The roads were typical Andes Mountains Colombian switchbacks and we were in rare form.  The day was beautiful at the lower elevations, but that was about to change as we continued our Andean ascent.

Ah, the Andes. The riding in Colombia is amazing.

On that ride, we were mounted on AKT Motos RS3 motorcycles.  That’s the Colombian equivalent of CSC’s RX3, but with carburetors instead of fuel injectors.  The fuel is a bit more flaky in Colombia, so AKT opted for carbs instead of injectors.  People have asked if the carbs were problematic or if the bikes were slower than the US RX3.  I couldn’t tell the difference.

Volcanic ash on my beautiful black AKT motorcycle.

Colombia has a pretty good deal for AKT making Zongshen motorcycles over there.  If AKT brings in assembled bikes, they would have to pay a 30% import duty on them.  If they components from Zongshen and then buy 15% of the bikes’ content in Colombia (thus encouraging Colombian manufacturing), AKT pays only a 2% import duty.  Ah, if only our politicians were that smart.

Carlos and I at the park entrance. It was cold, wet, and gritty with the airborne volcanic ash mixing with the snow.  This wasn’t a beer and burger run to Cook’s Corner!
My Olympia motorcycle jacket, spotted with ash and my CSC pilot wings.

After running to the top of Volcan Nevado del Ruiz, we descended along dirt roads to a magnificent Colombian hotel just a few miles down the road, the Termales Del Ruiz.  My buddy Juan knows how to organize a great ride, and I sure had an awesome time.  The Termales Del Ruiz is at the end of that dirt road somewhere in the fog, and it’s at 3,500 meters above sea level (still pretty high).  It has a thermal pool fed by water (heated by the volcano, I guess) and that water was hot!  The air was bitter cold, but the water was nice.  It was one of the best nights in Colombia, and that’s saying something.   Every night was awesome.

So, back to the Volcan Nevado del Ruiz going live again:  It’s really happening, and it wasn’t that many years ago that this same volcano killed 25,000 people in Colombia.  Here’s a recent news story on what’s happening now:


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The Wayback Machine: Romania’s Transfagarasan Highway

By Mike Huber

Throughout my adult life (although, many will argue I have yet to reach mature adulthood) one of my greatest passions is motorcycling.  Like many of you, I seek out the most beautiful and exciting roads to experience on two wheels.  Whenever possible I try to achieve this on a global level and not limit this quest to just my state, or even my country. This isn’t always the easiest objective to reach. Many roads that are the pinnacle of any rider’s dreams are usually quite far off the beaten path.  This can seem like a deterrent to many, but my mindset is to use the distance to reach these places only adds more depth to the adventure and in doing so adds not only miles, but new friends and stories to each road.

Transfagarasan Highway

If you perform a Google search on “best motorcycle roads on Earth” or any similar phrase, what will appear before you in the top images will be a photo of the Transfagarasan Highway. This mind-blowing highway is nestled deep in the Transylvania Mountains of Romania, and for us it was a four-day ride from Krakow, Poland.  This is where my girlfriend Bobbie and I rented our Honda motorcycles (she had a CBX500 and I had the CB600F).

We began the day waking up in a yurt at an amazing moto camp in Sibiu, Romania that is hosted by Doru Dobrota.  Doru has been running this camp out of his family’s old mountain cabin for years and over that time has meticulously grown the camp to a perfect launching point to the many beautifully challenging roads of Romania. Once we finished breakfast, confirmed the weather would cooperate with us, performed routine maintenance checks on the bikes, and a had chat with some other riders staying at the camp, we were ready to set out for one of the greatest days possible on a motorcycle.

It was a two-hour ride through some remote Romanian villages that we had to remain alert for deer, cattle, horses, and the usual obstacles to dodge around as we traveled from Sibiu to the base of the mountain pass where the roads started really becoming fun.  Once the switchbacks began in the lower parts of the pine forests, we quickly twisted the throttle and leaned into the perfectly paved corners as we begin to ascend the highway to where you eventually are at the bottom of what would be like in skiing terms a giant bowl.  Looking up I am instantly in awe of what looks like a gigantic matchbox car racetrack thrown recklessly together by a 6-year-old.

After regaining our emotions of what lies before us, we jump on the Hondas and hit the throttles hard. The road has nonstop switchbacks but since its so open it allows you the ability to constantly overtake any vehicle in front of you easily. This enables us to really lean in deep to each corner pushing the red line of these little Hondas, as well as challenging our own riding abilities.  We continue to traverse the switchbacks for what seemed like forever and just as we summit the pass, we stop for a quick breather at a waterfall to absorb what we have just completed and imagine what was ahead of us.

We now begin our decent down the south side of the pass.  The southern side is less dramatic but nonetheless has spectacular views for miles until we are well below the tree line and back into another tight pine forest with switchbacks. This seemed less dramatic until out of the corner of my left eye I spotted something crawling onto the road.  At this point the road has some sand on it, so we were only traveling at about 25 miles per hour.  My first thought was a deer, but when I was able to decipher what it was, I had to stop and shake my head.  It was a grizzly bear eating a bagel.  Now THAT is worth stopping for a photo of.  As I am taking the picture, I hear a loud shout through my headset “Go! Go! Go!”

I looked in front of me and there were three more grizzlies.  What was so concerning at this point was they consisted of a mother bear and two cubs, fully blocking the road. So, I have one next to me eating a bagel and three in front of me. I hang my head down and reply over the headset with my usual response to when I am in a bad situation “So this is how it ends…”  We sat extremely still on the bikes for a few minutes until the bears dispersed in front of us, retreating into the thick pine forest.

As the sunlight retreated into the dense forests, we still were admiring the beauty of the road and what Romania had shined upon us this day.  After a fresh fish dinner and the semi comfort of a hostel bed we were able to fully absorb and appreciate the experience for having ridden one of the greatest roads on Earth: The Tranfagarasan Highway.


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We stayed at Motocamp in Romania.

We rented our motorcycles from Motonasezon in Poland.

Life as a Digital Nomad: Part 5 (Ecuador)

By Mike Huber

As the plane was race tracking to land in Quito, the capitol of Ecuador, I could see how large the city was and was reassured in the coin toss that had me choose this country.  This would be my third country to call home for the foreseeable future.

Having been in Panama and Nicaragua with such little luggage it was important to keep my packing to a minimum.  This wasn’t very difficult as the countries I had been visiting were tropical and very warm.  I was certain Ecuador would be the same, as Quito was on the equator.  Where could be warmer than the equator.  Well, it turns out a lot of places could be much warmer?  Quito was indeed on the equator but is also nestled in the Andean foothills at an elevation of around 10,000 feet above sea level.  To add to that it was August, so technically it was winter there (although the ambient temperature doesn’t fluctuate very much).

Quito is a beautiful city with even more beautiful people.  As the cab dropped me off, I was still over a mile from the Aparthotel I had booked for the next month.  The issue was it was Sunday and the roads all going into Mariscal Foch (the city center) were closed and open only for bicyclists. Since I had been running almost daily in Nicaragua and had dropped some weight, I slapped one backpack on my back and one on my front and thought I’d just get a nice run in as I made my way towards my Aparthotel.  This would help warm me up, too, since I was only in shorts and a t-shirt. That was another bad idea. I quickly learned that running at 10,000 feet elevation wiped me out quickly.  I think I made it 4 minutes before my hands were on my knees and the packs were sliding off my back.  This I am certain was quite a scene for the locals who were casually riding their bicycles up and down the main street staring at me as I felt like I was about to die.

Once arriving successfully to the Aparthotel I first confirmed the wi-fi to assure this location was suitable for my day job.  The connectivity worked great, but there was just one hitch. The wi-fi knocked you offline every 60 minutes.  To me this was a simple fix of logging off it before each conference call so that it wouldn’t force me off mid-stream during the calls.  That was easy enough and worked perfectly without any problems.

That photo at the top of this blog?  Every Friday night the police held a formation in the central square (Marisol Foch) and I would chat with the moto cops.  It was fun.

Once settled in Quito, a wave of relief fell over me knowing that I could relax and focus fully on work for the next month.  That was important as there had just been a reorganization and I had a new manager.  Three months into traveling through Central and now South America and still no one knew I was anywhere but Boston, nor did they ask.  I was fine with that and made it a point to keep it quiet, but not because I wasn’t performing. I was performing and at an elevated level, but I thought someone might be upset it they knew I was doing this and would put the kybosh on it.  I wasn’t about to let that happen, so I took steps (to include disabling my social media accounts to ensure my secret wouldn’t get out).  I had a peer who was trustworthy so I let him know just in case there was a volcanic eruption or political uprising so they could let my manager know that “Mike may not make it to work today.”  Of course, the chances of that were slim so it was time to settle into a productive routine.  I knew Ecuador might be my new home for longer than I had planned, and I had no problem with that at all.


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Mike Huber Stops By

By Joe Berk

Good buddy Mike Huber rolled through So Cal a few days ago and spent the night at Casa Berkowitz.  It was a fun visit.

Mike Huber on the UberMoto. Mike’s current GS is his second one.

I first met Mike on one of the CSC Baja expeditions, and the circumstances of our meeting hit on shared interests (motorcycles and Baja) and a shared background (we are both alums of the Benning School for Boys).

An August 1972 jump school postcard purchased at the Benning School for Boys Post Exchange.

The CSC crew (me and maybe a dozen fellow RX3 riders) had stopped for gasolina on the 200+ mile stretch between Baja’s El Rosario and Guerrero Negro.  Cataviña is about 130 miles south of El Rosario, and for a long time it has been the only place to buy fuel on that section of Mexico’s Highway 1.  There were no gas stations then; enterprising Mexican capitalists sold it from bottles on the side of the road (capitalism rules, my friends).  Today there is a Pemex in Cataviña, but that’s a relatively recent development.

Refueling in Cataviña. That’s good buddy Tuan, an RX3 rider and one of my former students at Cal Poly Pomona.

You can imagine the scene…a dozen bikes crowded around a handful of people selling fuel out of jugs.  Or maybe you don’t have to imagine it; just take a look at the photo above.  It was a hot day, we’d been on the road a while, and we were two days into a seven-day trip.  I looked at the other bikes around me and on one of the motorcycle tailpacks I saw a decal that commands instant and profound respect from anyone who’s been there:  The winged parachute emblem showing that the bearer graduated from the US Army Airborne School at Fort Benning, Georgia.

Mike’s jump wings on the back of his first GS. It was this emblem that first alerted to Mike and his background. Mike’s done 19 jumps (5 in jump school and another dozen when he served with the US Army’s 82nd Airborne Division).
When the jump wings fell off, Mike replaced them with an 82nd Airborne Division decal. The “AA” stands for “All American.”   I learned that when I asked one of my jump school instructors; he first told me that for us trainees, it stood for “Almost Airborne.”   Then he told me the real story.

That’s weird, I thought.  I had only known the guys on this ride for a few days, I’d seen all of their bikes, and if any had been adorned with jump wings I would have picked up on it immediately.  I was pondering how I had missed that when I looked at the guy standing next to the bike.  It was Mike Huber, whom I had not met yet.  My next befuddled thoughts were that I thought I had met everyone.  Where did this guy come from?  Then I looked at the motorcycle.  It wasn’t an RX3.  It was a BMW GS 1200.  The two machines looked enough alike that I had not noticed the difference when Mike worked his way into our herd of turtles at the gas stop in Cataviña.  I looked up at Mike again and he was grinning.  He knew I was confused and I think he was enjoying my being perplexed.

Mike’s current GS 1200. It’s a stunning motorcycle.

Mike and I hit it off immediately.   He stayed with us a couple of nights later in Mulegé (at good buddy Javier’s magnificent Las Casitas Hotel), and we’ve kept in touch ever since.   Mike did a guest blog or two for us here on ExNotes, and he became one of our regular writers last year.

When Mike told me he would pass through our neck of the Peoples Republik, I told him we wanted him to stay the night and enjoy a barbequed salmon dinner with us.

The port saddlebag on Mike’s GS.
And the starboard pannier. Mike gets around, as you know from his blogs here on ExNotes.

We had a great visit.  The Tecate cerveza (and later, the Spanish wine) flowed freely.  Sue crafted a desert we recently learned about on an olive plantation in Spain (see our most recent blog), and it was awesome.

The post-dinner treat: More vino, and chocolate gelato topped with orange-infused olive oil from the Basilippo plantation in Spain. Olive oil on ice cream sounds strange, but take my word on this: It’s wonderful.

As always, it was great to spend time with my good friend and fellow scribe Mike.  The next morning after a good breakfast Mike was in the wind again, headed north toward Ojai, the Bay area, and beyond.  You will be able to read about those travels right here, on your favorite motorcycle blog.

Good times and good friends, folks.  It’s what life is all about.  That, and clicking on the popup ads.


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ZRX RX: An ExNotes Resurrextion, Part 4

By Joe Gresh

I’m starting to worry about the timeline on this Kawasaki project. It’s already almost June and we will be leaving for Laguna Seca the beginning of July. Parts are trickling in slowly now and I’ve found things to keep me busy. I don’t want to ride the Yamaha RD350 all the way to California but I will if it comes down to it.

After assembling the rebuilt front calipers onto the 1999 ZRX1100’s forks I tried to flush out the brake lines with a can of spray brake cleaner stuff. No go as all three of the hoses were clogged so badly I couldn’t get a drop of liquid out of them. I guess old brake fluid turns into a solid after many years. A piece of stainless wire, sort of stiff, was worked back and forth into each line pausing occasionally to give the line a squirt. It was slow going but my thrifty ways were rewarded when I managed to force the wire all the way through the hose. Now I could really give the inside of the line a good, high pressure blast with the brake cleaner and air compressor.

I had the same problem with the rear brake hose and solved it the same way. Bleeding so many pistons takes patience and I don’t rush to do the thing in one day. The tiny bubbles take a long time to percolate to high points and I’ve got rear pedal pressure fairly good now. The front calipers are taking a bit longer. I have solid line pressure but I think there might be a bubble or two occupying space that should be DOT 4 fluid.

The Kawasaki ZRX has a lot of black painted parts. I love this even though most of the black paint was rusty and flaking off. There’s nothing easier than applying black paint. It’s a popular color and if it’s a shade or two off no one will notice. I gave the handlebars and water pipes a shot of Rust-Oleum engine paint.

This brand of paint seemed to mix well with the original Kawasaki paint. I tried another brand but it lifted the old paint at the margins where old paint meets bare metal.

The clutch slave cylinder leaked onto the sprocket cover area eating the paint so I wire brushed the cover, along with the slave cylinder cover and shot them with the same black paint.

Removing the four carburetors out of a ZRX is no easy feat. The book says to pull them from the air intake side first, and then slide them out of the manifolds on the cylinder head side. Well, I’m here to tell you that method doesn’t work. It was a battle but I had to slide the carbs out of the manifold first then work the air cleaner boots back with a screwdriver. I’m dreading putting the carbs back in. I think I’ll use a thin flat piece of steel on the air cleaner side to push the boots back without snagging the carbs.

The carbs were gummed up with old gooey gasoline but they weren’t the worse I’ve seen. Luckily all the vacuum diaphragms were intact and flexible. I had to remove the factory, no-tamper idle screw plugs to clean out the idle passage. Oddly, one idle screw was set to 1-3/4 turns out while the rest were +1-ish turn out. I’m going to split the baby and make them all 1-1/4 turns out to start. Located on the bottom of the carbs, these idle screws are somewhat accessible while the carbs are still on the bike so I can adjust them later if needed.

After cleaning all four carbs and reassembling them I wanted to bench test for leaks before facing the gauntlet of those rubber boots. I set the carbs in the vise and rigged a funnel to pour gas in. The gas ran out #4 carb as fast as I put it in. Taking the #4 float bowl off and inspecting the needle and seat revealed nothing so I cleaned the seat and rubber tipped needle again and ran another test. No change; the gas flowed like wine. I have ordered four new float needles so we will have to revisit the carb issue later.

After 25,000 miles I felt it was time to do the Kawasaki-recommended 12,000-mile valve clearance check. As expected, they were all at the minimum gap specified or too tight. With 16 valves it’s easy to get mixed up with your adjustments so I made a chart to keep track of which valve needed what shim.

Kawasaki made the valve setting process easier by using cam follower type rockers. These rockers are mounted on a long shaft that runs through the cylinder head. The rockers are held in place over the valve stem by springs on the rocker shaft. This means you can slide the rocker over on the shaft and lower it so that the valve spring keeps the rocker from returning to its original position. No more having to swap in a shim just to rotate the cams to the next valve that needed setting. I was able to measure all the valves and determine what size shims I needed in two rotations of the crankshaft. After swapping the shims I could, I ended up needing seven shims in total. The local Kawasaki shop had them for $4 each.

I was going to use a new valve cover gasket but the thing costs like $80. That’s too much for a big rubber ring. My plan is to dollar cost average and get one more use out of the old gasket. I’ll splurge on a new gasket at 50,000 miles…maybe. The cover looked pretty bad so I cleaned it up and shot it black with the same paint as I used on the coolant pipes. The gaskets on the crankcase breather reed valves tore when I removed the plates for painting so I ordered the four total gaskets at $30. This motorcycle repair business sure is expensive.

In Rex Rx Part 5 I hope to start getting closer to starting the beast. I’m waiting on bits and pieces so it might be time to do a few days of concrete work.


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Miss the first four installments?  Hey, check them out here:

ZRX Rx 1
ZRX Rx 2
ZRX Rx 3


More Resurrections?  You bet!


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