ZRX RX: An ExNotes Resurrextion, Part 6

By Joe Gresh

I probably shouldn’t badmouth them because they seem to have the business model sewn up and are industry giants, but Partzilla sucks. I’ve ordered quite a few ZRX parts from them and several things they do annoy me.  First, I get CT to order everything because it just works out better. Next, many parts you take the time to look up on their parts diagrams are not priced unless you go through the hassle of signing in to their website. Comparison shopping is difficult. The worst is when the page shows the part as available and in reality they don’t have it. This happened to me with the reed valve gaskets. The site said available (which is not the same thing as in stock) but I’ve been waiting about 3 weeks. CT emailed Partzilla about the situation and got a semi-snarky email in return. Is it better to lose a sale or lose a customer?

I get my Kawasaki parts from Southwest Suzuki Kawasaki in Alamogordo now. It’s actually faster than Partzilla and they give me a little discount if the part is outrageous (like those float needles). I go see Dave or Taylor at Southwest with part numbers I get off the Internet and the stuff is there within a week. Maybe the massive vertical integration of the ‘Zilla monster has reached an evolutionary dead end. I’m done with them, no matter that they’ve bought the first three pages of results on Google.

Rant over.

My Chinese petcock showed up and it looks exactly like the original Kawasaki petcock and fit perfectly. Unfortunately, when I tried to connect the old fuel line it had a pinhole leak right where the line expands from 5/16-inch to 3/8-inch.  I don’t know why Kawasaki went with the oddball molded fuel line. A 5/16-inch line will provide plenty of fuel to the 1100cc Kawasaki engine.

This is horrible but there are reasons why it is horrible. First, the OEM Kawasaki fuel line would need to be ordered and I don’t want to wait for it. Second, The original line connects to a plastic T-fitting between the No. 2 and No. 3 carburetors. Knowing my luck with old plastic fittings, I feared that replacing the hose entirely would lead to a broken T-fitting, which would mean pulling those damn carbs again. Then there’s the wait for a new T-fitting. I decided to let sleeping T-fittings lie and added a 3/8-inch to 5/16-inch hose barb adaptor complete with an ugly pipe connection between the two. Then I ran a new 3/8-inch line to the petcock. I mean to fix this mess later on but it works and doesn’t leak.

I gave up on getting the gaskets for the reed valves and made two block-off plates to seal the air intake to the exhaust ports. Then I spun up a little aluminum plug to seal the hole in the airbox where the reeds connected. I didn’t take photos of this part because I was in a hurry to hear the bike run.

I installed the rest of the radiator plumbing and started to fill the Kawasaki radiator with coolant and found the slippery green stuff running out the bottom as fast as I put it in. The front log manifold was pissing coolant, which was odd because I had replaced the four O-rings with new Kawasaki parts. This log manifold is behind the header pipes and not easy to access. Off came the pipe and the O-rings looked like they were deformed a bit.

My mistake was lubing the O-rings on the pipe manifold. This made them too slippery and when the pipe was pushed into position the rings slid out of the pipe O-ring grooves. I gave the rings a through examination and decided to clean all traces of lube from the pipe and O-rings. I shoved the thing back together, reconnected the hoses and it leaked as much as it did last time.

I pulled the log manifold for the third time and cussing up a storm. I tossed the new Kawasaki O-rings and dug some Harbor Freight O-rings out of an assorted kit I bought years ago. I was so frustrated I managed to cross thread one of the bolts that hold the manifold onto the engine block. Back off comes the manifold. For the fourth time. Remember, I’m doing all this behind the header pipes and I can barely get my fingers between the pipes.

I managed to get a tap started into the cross-threaded hole and using the tip of a finger to hold the tap and needle nose pliers to turn it, I ran the tap into the hole and straightened out the cross-threaded bit. Amazingly, the hole holds tension and I got the manifold back in place and the hoses connected. The manifold didn’t leak.

With the radiator full of coolant I started the bike.  It smoked quite a bit but after a few minutes the smoke eased off. I had set the idle screws at 1-1/2 turns out but the bike seemed rich. The idle mixture screws are accessible with the carbs on the bike but you need a special, shorty screwdriver to turn them. I made one out of bits and pieces. Make sure you have some sort of identifier so you can count the turns by feel. I used a small screw as my tactile-pointer and reset the screws to 1 turn out.

I tossed the seat on the bike and went for celebratory tacos at the Alomar Diner in Tularosa. The bike ran fair if a little rich. After I ate the tacos the bike wouldn’t start. What with everything having been messed with in the preceding weeks I wasn’t sure where to begin. So I kept cranking. And Cranking. And cranking.

Then I started smelling gas so I held the throttle wide open and cranked some more. The bike started making sounds like it wanted to start. I kept cranking. The Kawasaki sputtered to life stinking of fuel. I rode the bike home and it was running rich. I calculated my fuel mileage as 36 miles to a gallon. The ZRX1100 fuel tank vent was whistling like a teapot on boil and gave a gush of pressure when I opened the gas cap. This led me to believe there was a problem with venting.

Inside the ZRX gas cap is some sort of check valve assembly. It consists of two little red rubber valves and I couldn’t figure out how tank pressure was supposed to vent out. The ZRX has a vacuum operated petcock and with only a little pressure the shutoff diaphragm can be overridden. It’s a fine line. Naturally, removing the source of the problem is easier than making it work as intended so I removed the check valves and the bike whistled no more.

The bike was running much better and if anything was now lean-ish off idle. I did a 200-mile test loop through the mountains and the old ZRX1100 returned 53 miles to a gallon.

The Rex is running pretty well right now. I hate to do it but I’m going to buy four more Kawasaki O-rings for that coolant manifold and try again. Even though they aren’t leaking I don’t trust the Harbor Freight O-rings for longevity. I’ll order a new OEM fuel hose and I might take a stab at installing it. I also want a new fan switch O-ring for the radiator. I’m also going to set the idle mixture screws to 1-1/4 turns to see if it helps the off-idle lean spot, The ZRX stumbles a bit off the start. Once all this is sorted, watch for a ride report on the ZRX1100 in a future ExNotes blog.


See the earlier ZRX stories (and other Resurrection stories) here.

Packing for a Long-Distance Motorcycle Trip

By Mike Huber 

It feels like the perfect time to do a write up on packing for a long-distance motorcycle trip.  I left Sedona, Arizona, two weeks ago for a motorcycle journey to British Columbia on my BMW GS1200.  I didn’t quite pack everything I own, but close to it.  Having recently taken a hiatus from my day job there is no time frame for returning to Arizona other than when the weather changes in the Fall. With this being the case packing had to be tight, yet diverse enough for every possible type of weather that I may encounter.

My philosophy has always been less is better. This holds even more true when you have such minimal storage space on a motorcycle.  There is no need to have every centimeter packed to the gills.  Having a bit of remaining space allocated is important in the event you need to add gear or choose to pack sloppily after camping in the rain.  That buffer space should be held sacred. So, here is everything I am bringing along this journey.

      • Kelty 1-person Tent
      • Enu 2-person hammock (I like a larger hammock so I can wrap up if it’s cold)
      • Big Agnes sleeping bag (15 degree rated)
      • Laptop bag with chargers and backup portable battery
      • Luci Llight
      • Hiking boots
      • Stool
      • Cooking pot, cup, utensil, propane
      • Towel
      • Portable grill (for throwing a steak or freshly caught fish on top of some coals)
      • 25ft of paracord (usually for additional hammock straps as needed)
      • Day pack for hiking
      • Tire repair kit
      • Compressor
      • Fishing gear
      • Jumpmaster knife
      • Hatchet
      • Air mattress
      • Air pillow
      • Raingear (top and bottom)
      • Leatherman
      • SpotGen3 GPS (My Mom likes to know I made it to camp alive)
      • Headlamp
      • 3-liter expandable water blivit
      • Swimsuit
      • 2 pairs of pants
      • 3 pairs of socks
      • 3 pairs of underwear
      • 3 t-shirts
      • 1 pair of shorts
      • Duct tape
      • Electrical tape
      • Sweatshirt
      • Baseball hat
      • Riding jacket
      • Lambykins
      • Military side pack (for all fishing gear)
      • Winter hat (my Mom knitted)

Currently 10 days into this trip with 8 nights of camping in numerous weather conditions and I have remained quite comfortable.  Another barometer of success is when someone walks by my campsite as I am laying in my hammock reading a book and they comment “WOW, you fit ALL that on your motorcycle?”

I just smile and reply with a “yup.” I am now in northern California and will start hitting possibly more wet and cold weather so I will see how my gear continues to stack up against the elements as I travel further north with no real itinerary.  The main objective of this trip is to slow down, enjoy the moment, be present, and meet up with old and new friends along the ride.

Let me know if there is a piece of gear you feel I am missing or that you hold close during your long-distance motorcycle trips. I am always interested in improving my packing and living conditions while on the motorcycle.


Hey, a quick photo from this trip…there are two Joes, a deer, and two wild turkeys in the picture below.


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ZRX RX: An ExNotes Resurrextion, Part 5

By Joe Gresh

 The pressure of getting the ZRX1100 finished by July has eased off a bit. The Carrizozo Mud Chuckers may not be able to make July’s Laguna Seca races. I may have to go alone, which isn’t a bad thing, or skip the modern bikes and go to the vintage races held a week after. I’m leaning towards the vintage races as I really don’t have much interest in motorcycle road racing and the vintage bikes hold my attention just by existing. That doesn’t mean I’m backing off the ZRX1100 resurrexion project. I’m full speed ahead and will stay on the job until I am able to ride Rex again.

One of the things that worried me on the ZRX was the 24-year-old radiator. Kawasaki makes a quality motorcycle but how long can a radiator last? I found an aftermarket radiator on eBay for only $80 dollars with free shipping. You know how I like a deal. The radiator arrived securely packed and undamaged. It was welded aluminum and the workmanship looks excellent.

Unfortunately, there are a few problems with the fit of the aftermarket radiator. The top mounting ears are slightly too wide apart. When fitted with the original rubber isolator grommet the ears squeeze in as you tighten the bolts. It will need a thicker rubber isolator and that will require a longer spacer and bolt in order to avoid squeezing the rubber flat.

The next issue is the top tabs that hook into the expanded metal radiator bug screen are slightly too low. When the bottom screw holes are lined up the screen misses the top tabs completely; they hook into thin air. I slotted the screw holes to lower the screen on the radiator and it seemed to work although it looked like hell.

After those problems I found the blind holes in the side of the radiator that secure the radiator side covers were not centered correctly. You could get one bolt started or the other, but not both at once. This was fairly critical as the side covers also incorporate the bottom radiator mount and horn mounting bolts. To fix this I will need to fabricate new radiator side supports along with horn mounts. I decided to punt and cleaned up the original radiator and installed it. The aftermarket radiator might see future use but I’m not in the mood to do the fabrication right now.

The new Kawasaki water pump fit perfectly and I was able to install the hard plumbing pipes and hoses. This included the log manifolds located on the front and back of the cylinder block. I ordered a set of silicone hoses that fit fairly well except one hose was missing. Fortunately, it’s the easiest one to get to and it is straight, so I reused the old hose. I can fix it later if it springs a leak.

When I bought the ZRX used all those years ago the previous owner had dropped the bike moving it around. There is a small scuff on the headlight faring and the front brake lever was bent out at an awkward angle. I rode the bike like this for years. I decided that since I had the brakes apart I may as well straighten the lever. A little heat from a propane torch is all you need. Don’t go hog wild or you’ll melt the aluminum.

After closer examination I could see why the old float needles were leaking. There was a ridge worn into one and another had the rubber tip flaking apart. I ordered a new set of four needles for $28 (shipping included) from China but could not get an accurate delivery date. I was getting nervous about our trip so I went down to the local Kawasaki dealer. The dealer had Kawasaki-OEM needles for only $39 each. It killed me but I dropped $156 and bought the four needles.

With new needles in hand I checked the float levels. The range given in my book was 18.5mm ± 2mm from the float bowl flange to the bottom of the float. Mine were all sitting a bit high at 18mm. I readjusted them to 20mm anticipating needle wear and seating. After the carbs were back together I checked the floats on the bench and no fuel leaked out. I hope this status holds. Two days later my needles from China showed up. They look identical to the Kawasaki needles and even came with the tiny wire bail that fits over the float to pull the needle down when the float drops. My $156 needles required reusing the wire bail from the old needles.

I can see why so many ZRX riders convert the original air box to pod-type filters. It’s a challenge getting the carbs back into position. You have to mount both throttle cables and the choke cable, then feed the cables through the frame as you battle to slide the carb assembly between the manifolds and the  air box rubbers. It took at least an hour fighting to get the things in.  Then, once you feel like you have succeeded, there’s the not-small matter of fitting the springs onto the air box rubber groove. None of this would be difficult if there were access. The two inside boots were out of reach and too crowded for my fingers. I managed to get the springs in place using a couple of screwdrivers and a lot of bad language.

While waiting on parts I tackled the fuel tank. Amazingly the inside of the gas tank was not rusted. It had stinky old yellow muck inside but was otherwise in good condition. This might be due to my diligent addition of fuel stabilizer several times over the course of the ZRX’s long slumber. I rinsed the tank using fresh gas and after 4 flushes the inside was pretty clean.

The fuel filter on the petcock was brittle with age (or fuel stabilizer) and crumbled to the touch.  The filter is not sold as a separate part so I bought an entire petcock for less than a few Kawasaki gaskets. Again, from China. I didn’t pay attention to the delivery date and the petcock was promised between June 7th and July 15th. This was a huge window, so I bought a rebuild kit and it didn’t show up, either. Panicking, I went to the local dealer and ordered the inner packing and the gas tank O-ring figuring I could at least make something work. As you can see, I’m using a shotgun approach to parts as time grows short.

The petcock rebuild kit showed up a day before the Kawasaki stuff did and I managed to get a petcock assembled. My main issue with this plan is that since there is no interior fuel filter I’ll have to fit an inline filter. This is not as easy as it sounds because the Kawasaki uses a large 3/8” fuel barb and the 3/8” inline filters I’ve found are too large to fit under the carbs or below the petcock. Maybe my new petcock will show up soon and solve the problem for me.

The big holdup now is the gaskets for the reed-valve pollution plumbing located on the valve cover. The law of unintended consequences says that I should have left the reed valves alone when I painted the valve cover. But I didn’t. They tore when I removed the reeds to paint. I ordered the gaskets weeks ago and they have not arrived.

The reed valves allow fresh air to be drawn into the exhaust ports when there is a vacuum pulse at the exhaust port. Kind of like a smog pump without the pump. The reeds connect to a carb-vacuum-actuated valve that is supplied via the air box. I’m guessing this is some sort of backfire control. I can eliminate all this junk and I might do just that but I will need to make a blank plate to replace the reeds and a blob of high heat silicone to replace the gaskets.  Then I’ll need to plug the hole in the air box. It would be faster to bolt the junk back on as the bike ran fine with it.

I also installed the new battery and tested the electrical system. I tested the lights and horn and they seemed to work then I bumped the engine over to see if the electric starter still functioned. Maybe in Part 6 this motorcycle will start.


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The Sportster of Seville

By Joe Berk

When I was a kid, I used to watch a weekly television comedy show called The Little Rascals.   In one of the episodes, one of the rascals named Alfalfa sang a song from Gioachino Rossini’s opera, The Barber of Seville.  Until very recently, Alfalfa’s rendition and a Cadillac made in the 1970s (the Seville) were all I knew of Seville.  That changed with our recent trip to Spain.

I found it: The Barber of Seville!

Cards on the table:  I didn’t know anything about Gioachino Rossini’s opera until I Googled the Little Rascals and the Barber of Seville.   In so doing, I found out that Warner Brothers also had a Bugs Bunny cartoon with the same song.  I know…I digress.  Indulge me for 56 seconds more. Here’s Alfalfa belting it out.  Told ya…

You might be wondering:  What’s with the Sportster in the cover photo up top?   I saw it my first afternoon in Seville.   Believe it or not, in Spain, the land that brought us Bultaco (the motorcycle, not the Mexican bullfight snack bar delicacy), Ossa, and Montesa (or, as some might say, Montessa), the ultimate motorcycle status symbol is a used Sportster.  Hence the title of this blog:  The Sportster of Seville.  We’ve had a lot of fun with Sportster blogs here on ExNotes, but let’s get to the main topic of this discussion:  Seville.

One of our first stops in Seville was the Plaza de España, which is a magnificent building and park area built in 1929 when Seville hosted the Ibero-American Exposition World’s Fair.  The Plaza de España is impressive.  Today, the building has been renovated and it is used for Spanish government agencies.  It’s beautiful.

Photo opportunities abound. This shot of the tower through one of the many arches almost took itself.
Any time there’s water or a mirror, I’m there. You can do a lot with reflections when you shoot a photo.

We saw a bunch of touristy chotchkas in the Plaza de España courtyard that made for good photos (I would never buy this sort of stuff…if I need to generate a breeze, I’ll hop on my motorcycle…you know, to get my knees in the breeze).  But it was fun to photograph.

Fans for sale in the Plaza de España courtyard.

My attention then turned to the tilework along the Plaza de España courtyard wall that stretched for half a mile.  Each tile-based mural depicts a Spanish province.  The work was impressive, but what was even more impressive was what happened next.

One of many tile murals in the Plaza de España courtyard.
Another Plaza de España courtyard tile mural.

Two Spanish motor officers rolled into the Plaza de España courtyard on (get this) police motor scooters.  I always thought small motorcycles and motor scooters made a lot of sense in urban areas (I’ll say more on that in a second).   I asked the motor officer in the photo below if I could grab a picture and he was cool with it.

A Seville motor officer. If I was 50 years younger and spoke Spanish, I might try out for a job like this. It looked like a great gig, and I like the colors.

I didn’t realize why the motor officers had appeared out of nowhere.  All those tourist chotchkas like the fans you see in the photo above?  The folks  selling their wares there (I’m told they were Gypsies, if you can even say that anymore) weren’t supposed to be there.  When I looked up after grabbing the photo above, all the chotchkas (and the chotchka merchants) were gone.  They just went poof and vanished. Wiped clean from the face of the Earth (as they said in that Indiana Jones movie).  I guess you don’t want to mess with a Spanish motor officer.

On the motor scooter/small motorcycle thing for police motorcycles:  When Gresh and I were at the Zongshen factory in Chongqing, one of the many very cool things we saw there were RX3 police motorcycles.  Imagine that:  A 250cc police motorcycle.  I talked Zongshen into giving us (“us” being CSC Motorcycles) three or four of the things so we could market them to police departments in America.   Imagine that, too…one short email and poof: Three free motorcycles.

The CSC RX3 250cc police motorcycle. I had a lot of fun on these.
The obligatory blog commercial: The Complete Book of Police and Military Motorcycles. Did I mention these make great gifts?

I thought I knew the police motorcycle market a little bit because I had written a book about police motors.  Man, I tried, but it was a bust.  The Sacramento Fairgrounds Police were interested, but I couldn’t close the deal.  We shipped one to the New York City Police Department (I knew they used Vespas for police work), Andy Sipowicz and crew kept the bike for about two months without ever taking it out of the crate, and then they shipped it back.  I took one to a couple of local police departments, but the only thing to come of that was one of the cops told me I wasn’t allowed to ride it around with the red and blue lights and the siren still attached.  I told him not to worry; I only used that stuff if people wouldn’t get out of my way.  Zongshen, on the other hand, has done fabulously well with their police bikes.  They are selling RX1s, RX3s, RX4s, and other bikes as police motors literally all over the world. Just not in America.  I’ll do a blog about Zongshen police bikes someday.

I know, I’m digressing again.  Back to the main attraction:  Seville.  We walked around quite a bit (I did 17,000 steps one day) and there were tons of photo ops.  Doors, tiles, alleys, and more.

A door in Seville. Spain and Portugal are an artist’s palette. Both were awesome.
A Seville sidewalk. The sidewalks were awesome everywhere we went. Think of the labor that went into this. Joe Gresh, this is your new concrete standard. I’ll take a photo when you finish and put it on the blog.
Decor on a home in Seville.

As we walked around Seville and took in the sights, Jose (our awesome guide) told us we were in the Jewish quarter.  I asked if Jewish people still lived there.  Very few, he said.  You know:  The Spanish Inquisition.  Oh, yeah.  I remember reading about that in James Michener’s The Source (a great story and a great read).

In Seville’s Jewish Quarter. Note the sign on the wall on the right.

Our walk through Seville presented one photo op after another.  I had my old Nikon D3300 (the current version is the Nikon D3500), an entry-level consumer grade digital SLR, and the relatively inexpensive (but vibration-reduction-equipped) 18-55mm zoom lens.  It was great.   The D3300 is a light camera. My other Nikon (the D810) has more capability, but it is much heavier.  For this kind of tourism, the D3300 (or the current D3500) is a better deal.

A fountain in the exterior corner of a Seville structure.
I saw this and had to ask: Is Antonio here? Which one, they answered…we have lots of Antonios. Sometimes, my humor is an acquired taste.

We continued our walking tour, and it was on to the Catedral de Sevilla, a massive cathedral built between 1434 and 1517 over what used to be the city’s main mosque (when the Moors occupied the Iberian peninsula).  It rivals the Vatican’s Saint Peter’s cathedral (it’s that big).

The 18-55mm lens wasn’t wide enough to take in the entire Catedral de Sevilla. It is a massive church, the largest in Spain.
Susie, my traveling buddy for 40 years, with the Catedral de Sevilla in the background.

The Catedral de Sevilla interior is impressive, but it is dimly lit and flash photography is strictly verboten (I wouldn’t have used flash, anyway), so I relied on finding something to brace my camera against and the lens’ vibration reduction technology (which did a great job).  I could do a photobook with just interior shots, including the Catedral de Sevilla’s beyond impressive stained glass windows.

This was but one of many stained glass windows in the Catedral de Sevilla.
Shooting in the camera’s RAW mode and allowing PhotoShop’s Auto adjustment to work its magic brings up features that can’t be captured with jpeg alone.
Incredible sights, incredible detail, and lots of photography fun.

You may not know this (I certainly didn’t) but one of Christopher Columbus’s crypts is in the Catedral de Sevilla (folks apparently spread his remains around a bit).   The photo below shows one of his crypts in the Catedral de Sevilla.   Columbus was an Italian from Genoa, but his expeditions were funded by Spain’s Queen Isabella.

Columbus lies within. Impressive.

So there you have it:  Seville.  There’s more to come from our Spanish adventure, so sign up for your free subscription (don’t forget to tell your email program we’re not spam) or check back often.  Or maybe do both.  And if you have comments, we’d love to hear them.


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A Tangerine WRX

There are needs and there are wants.  I don’t need a Subaru WRX, but I sure  want one.  I had my Outback in for service the other day, and the Subie dealer had a bright tangerine WRX on the showroom floor (Subie calls the color Solar Orange Pearl).  Those cars are fast and appealing and I was all over it.  I don’t need another car.  But I sure want the WRX you see above.  I’d name it Il Tangerino.

My 2006 WRX in Rally Blue. The fun factor was off the charts in this car.

Susie and I bought a new WRX in 2006 and it was one of the best and most fun cars we ever owned.  We did a lot of great trips in that car.  It had an automatic transmission (unusual for the WRX) and it was just a hoot to drive.  It felt like a supercharged go kart, which in a way it sort of was.  Turbocharged, anyway.  It would go like a bat out of hell and one time when passing a long string of cars heading north on the 395, I looked down and saw I was doing a cool 140 mph.  It was effortless. Like I said, these cars are fast.

The 2023 WRX. Nice.

I like the orange color.  I had an orange Subie CrossTrek and my friends teased me about its bright orange paint.  Laugh all you want.  The CrossTrek was a good looking car and it was easy to find in a parking lot.

I first drove a WRX when good buddy Tom tossed me the keys to his WRX when we were hanging around Bob Brown’s BMW dealership.  Marty and I took it out for a spin, it was fast, and that ride was all it took.  I bought the blue one you see above a short while later.

The WRX you see here has an automatic transmission. Slick. I want one.

Most WRX Subies have manual transmissions.   Those are okay, but I’m a bit more mature now and I prefer an automatic.  Sit in California traffic a while and you will, too.

The WRX seats are hard but surprisingly comfortable.

I asked the sales guy at the Subie dealership what this one would go for and after the standard line of dealer crap (including the when are you going to buy, how much are you willing to offer, etc….I do love dealers and their sales people), he finally showed me their invoice.  The bottom line is that this Subie would go for something slightly north of $32,000, not counting taxes and other fees.

I love that scoop. It’s for the turbo’s cooler.

My first thought was that $32K is not a bad price for a car like this (I recently read in the Wall Street Journal that the average price for a new GM car is right at $50K today).  The Subie you see here has a 2.4-liter engine and a turbocharger.  You’re supposed to run premium fuel and here in the Peoples Republik premium is running north of $5 per gallon. so that’s probably a deal killer.  But like I said at the start of this blog, there’s needs and there’s wants.  I don’t need a new WRX, but I sure want this one.  If enough of our readers click on the popup ads…who knows?


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Thoughts on the 9mm Double Charge Issue

By Joe Berk

A few days ago I blew up my 9mm Springfield Armory 1911.  It was hellaciously frightening. I wrote a blog about it and I’ll provide a link at the end of this post.  My initial conclusion was that I had committed the cardinal reloading sin:  I double charged a case.  Instead of the intended 5.4 grains of Accurate No. 5 propellant, I cycled the round twice at the charging station and I inadvertently loaded 10.8 grains.  I know what you are thinking and that’s okay.  If I read about somebody doing this, I’d think they were a dumbass, too.  I’ll get back to that later.

5.4 grains of Accurate No. 5 behind a 125-grain powder coated bullet is good. 10,8 grains is not.

Thinking about the double charge issue more, several additional thoughts emerged.   Were there other possibilities?

One other possibility is that instead of the failure being due to a double charge, it might have been a squib charge (which would lodge a bullet in the bore) followed by another round.  This was dismissed for several reasons:

      • I knew it wasn’t preceded by a squib charge because the prior round felt normal.
      • If it was a squib charge, the following round probably would not have chambered.  Squib charges resulting from no powder and pressure being provided by the primer only (in a handgun) tend to push the bullet into the barrel a very short distance (the bullet doesn’t go into the barrel far enough to allow another round to chamber).
      • The were 5 holes on the target, which is the number of rounds I had fired.
      • The barrel was not bulged (TJ inspected it and pronounced it good).
Count them: 5 holes on the target. The fifth hole is the one at the bottom. This bullet was tumbling due to its low velocity. When the case blew out, the pressure vented elsewhere.

A friend asked if I could have seated two bullets in the case.  I set bullets (one on top of the other) next to a cartridge case.  I think you can see that seating two bullet in the case is not possible.  The bottom bullet would set higher in the case than you see in the photo below (the web near the case base and the thickness of the case “floor” would cause it to seat much higher in the case).  I would not have been able to seat the second bullet even if there was no powder in the case.

A photo showing that two bullets in a single case is not possible.

I pulled the bullets in the photo above from two cartridges using an inertia bullet puller.  Both had exactly 5.4 grains of Accurate No. 5 propellant, which is what I intended.  These are the pulled bullets on top of their cartridge cases:

125-grain powder coated bullets pulled from their cases and then placed back on top of their cases.

After I pulled the bullets and put the powder back in each case, you can see the level at which the right amount of propellent (5.4 grains) sets in the case.

5.4 grains of Accurate No. 5 in 9mm cartridge cases.

I wondered:  Would a double charge (i.e., 10.8 grains of Accurate No. 5) fit in a cartridge case without it spilling out of the case?  The answer is yes.  I took the powder from one case and poured it in the other.  The case can easily hold 10.8 grains of Accurate No. 5.  Take a look:

10.8 grains of Accurate No. 5 in a 9mm cartridge case.

It would be better if the powder was bulky enough that it would spill over the case rim if I double charged it.  I know that my 9mm Unique load sits higher in the case (my Unique load for the 125-grain bullet is 5.0 grains).

Trickling 5.0 grains of Unique onto the powder scale.

Here’s what 5.0 grains of Unique looks like in a 9mm case:

5.0 grains of Unique in a 9mm cartridge case.

The question then was how much Unique can a cartridge case hold?  I was specifically interested in determining  if a double charge of Unique would overflow the case.  To answer this, I completely filled a 9mm case with Unique and weighed that amount of propellant:

A 9mm cartridge case completely filled with Unique.

I weighed the amount of Unique held by a completely-filled 9mm cartridge case.  The filled 9mm case held 7.9 grains of Unique.

Weighing the Unique held by a completely-filled 9mm case.
A completely-filled 9mm cartridge case can hold a hair over 7.9 grains of Unique propellant.

A double charge of Unique would be 10.0 grains.  I concluded that a double charge of Unique would overflow the 9mm case, and this would provide an additional safeguard against an inadvertent double charge.  I was careless enough to not notice a case double-charged with Accurate No. 5.  I’d like to think I wouldn’t be careless enough to miss powder spilling out of the case, as would occur with Unique.  The next time I load 9mm ammo, it will be with Unique.

You might be wondering about the numbers here.  Bear in mind that Unique is a less dense propellant than Accurate No. 5.   10.0 grains of Unique occupies more volume than does 10.8 grains of Accurate No. 5.

The challenge now is what to do about the approximately 1400 rounds of 9mm and .45 ACP I already have loaded on the Lee Turret press.  I thought I might be able to quickly screen the rounds by weight, but that’s not going to work.  The weights of the powder, the brass case, and the bullet all vary, with the bullet (as the heaviest item) having the greatest variation.  On the 9mm cartridges, I found that the weight variation of the completed 9mm cartridges varies from 192 grains up to 198 grains.  The powder charge is 5.4 grains.  If a cartridge weighs 198 grains, would it just be at the upper edge of the weight distribution with the correct single charge, or would it be a 192-grain cartridge with a double charge?   It’s even worse on the .45 ACP rounds, because the weight variability of the completed cartridge is more than the 9mm, and those powder charges are in the range of 5.0 grains or 5.4 grains (they are lost in the case compared to 9mm ammo).  I can’t take the chance that there’s another double charge in there.  I’m breaking down and checking every cartridge.  It’s a lot of work, but it’s better than blowing up a gun.

This is the .45 ammo I loaded on the Lee turret press.   It’s 700 rounds. I have another 700 rounds of 9mm ammo similarly loaded.

You might be wondering what it’s like to get back on the range after blowing up a gun.  I was afraid I might return with a very serious flinch (you know, when you jerk the gun in anticipation of it firing).  I’m happy to report (and maybe brag a little bit) that I’m just fine.  I had my 9mm S&W Shield out with ammo that I tore down, checked, and reloaded, and I also had my Colt Python (in which I shot .38 Special wadcutters).

An S&W 9mm Shield target shooting the 5.4 grain Accurate No. 5, 125-grain powder coated bullet load described in this blog.
A Colt Python target shot with 148-grain powder-coated wadcutters.  I’ve done better and I’ve done worse.

At this point, I’m convinced that I screwed up and double-charged the 9mm round I wrote about last week.  TJ (of TJ’s Custom Gunworks) disassembled the gun and pulled out the case you see in the photo at the top of this blog.  There was a lot of pressure in there (about 10.8 grains of Accurate No. 5’s worth, actually).   Like I said in the earlier blog, it’s an opportunity.  More good news is the barrel wasn’t damaged.  Even more good news is that TJ is doing an action and reliability job on my 1911.  TJ is replacing the two piece guide rod (two-piece guide rods are a solution to a problem that doesn’t exist) and doing a few more good things to this pistol.  I’ve already purchased and received replacement grips and a new 9mm magazine.  I’ll provide an update in a couple of weeks after I get the 1911 back, and I’ll do another blog on what it’s like disassembling and reassembling 1400 rounds of reloaded ammo.

Stay tuned!


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Three Favorite Sedona Hikes

By Bobbie Surber

Arizona’s Sedona area offers fantastic hiking.  This blog describes three of my favorites.

Bear Mountain Trail

Bear Mountain provides fantastic red rock views. The start of the trail is at about 4600 feet in elevation from the parking lot. At the final summit, the elevation reaches 6150 feet.  At the summit of Bear Mountain, you can see the San Francisco Peaks in Flagstaff, views of Bell Rock in the Village of Oak Creek, Verde Valley, peaks of Sycamore Canyon, and all West Sedona.

Bear Mountain hiking trails. From top left, going clockwise: Bear Mountain Canyon views, start of the Bear Mountain Trail, the Bear Mountain trailhead, and me atop Bear Mountain.

A warm spring day found me on the Bear Mountain Trail with a new friend I met during a Sedona Meet Up Hiking event. Linda is from New Jersey and is an avid outdoorswoman, hiker, and yoga devotee. I enjoyed Linda’s company as we marveled at the views and shared about our lives, family, and career paths.

I was happy that the Bear Mountain Trail DID NOT kick me in the behind. A challenging hike with an 1800 ft gain over the course of 3 levels of summits. This is a designated wilderness area, so there aren’t any trail markers once you enter the designated area. Watch for trail markings carefully and pay attention, as you will encounter several false summits before reaching the peak. Views along the way revealed stunning red rock slot canyons and an area resembling a mini Grand Canyon. This is a steep trail with some rock scrambling. Please pay attention to the trail, as it is easy to get off track. 2 liters of water is the minimum recommended for this strenuous hike, more on a hot day. A hat and walking poles are also very helpful.

This hike is advanced and difficult. You should be prepared with proper footwear, water, food, and layers of clothes.

Sugarloaf to Lizard Head to Chuck Wagon to Brins Mesa, returning via Jordan Trail

Sunday morning started with a chill in the air and an overcast sky. I postponed getting out of bed and decided on another cup of coffee; my favorite, extra dark roast made strong enough to curl your hair worked its magic as I continued to procrastinate a few moments longer with a leisurely read of the Sunday paper. My hiking shoes waited anxiously beside my bed for the impending long hike. Not sure if it was the regret of a wasted Sunday or the sudden clearing of the clouds, whatever it was, I surrendered, dumped the remainder of my brew, got the hiking shoes on, and headed out the front door.

Coffee Pot Rock.

My goal was to try out Day 1 of a planned 3-day hike in Sedona and the Village of Oak Creek. I headed to the Sugarloaf Trailhead catching the Andante trail over to Chimney Rock Saddle to connect to the Lizard Head trail. This is where I was momentarily lost. OK, not momentarily lost… but I could not locate the %&# trail for about an hour! Man, talk about the embarrassment of getting lost in my backyard!

After bushwhacking and following a new chain-link fence, I found Lizard Head and started the ascent. Within a half hour, I was high up on the side of the mountain, and sure, I was too high for this trail. Thank goodness for cell phones and a call to my friend Doug, the master of all things related to Sedona trails, who knew exactly where I was and assured me I only needed to butt-scoot down the rocks about 100 ft and begin my descent to the bottom of the trail. He was dead on!

The Brins Mesa marker.

Besides my inability to navigate easy-to-locate trails in my backyard, I did not care for this section due to road noise off Dry Creek Rd. This, however, was short-lived as Lizard Head connected to Chuck Wagon trailhead with a lovely new picnic area, maps, and toilets. A fast rest and lunch, and I was back on the Chuck Wagon trail heading to the Brins Mesa trail. Chuck Wagon trail meanders through open vistas and dry gullies with views over Boynton and Secret Canyon. A wonderfully easy trail with outstanding red rock views. By 3 pm, I was at the trailhead of Brins Mesa with the much-needed forest to cool me off. Brins Mesa is always my favorite. Not sure why; perhaps it is the rebirth after the fire of 2006 or the feeling of others that have walked this Mesa for hundreds of years. Whatever the reason, I had a surge of endorphins firing off in my brain, and I was in complete bliss despite a longer-than-expected day of hiking and a start of a dreaded blister on my little toe.

After an enjoyable day of hiking, one might think that nothing could top it. However, heading to the Oak Creek Brewery from the Jordan trailhead for a delicious hotdog and refreshing beer further elevated my experience in Red Rock Country. Spending a Sunday in this manner gives a new meaning to Sunday Funday!

This 12-mile hike is moderate difficulty. Bring plenty of water.

West Fork Trail in Oak Creek Canyon

The West Fork Trail is a moderate hiking trail known for its picturesque views of the red rock canyons and the crystal-clear waters of Oak Creek. The out-and-back trail follows the creek for about 6.4 miles and takes around 2 to 4 hours to complete. It is suitable for hikers of all levels, including families with children. Hikers should wear appropriate gear and bring plenty of water and snacks. You will make numerous water crossings and find that water shoes make the trail more manageable; check the weather forecast for storms and potential flooding.

On the West Fork Trail.

My morning could not have been more perfect. Hot coffee served bedside, the sun shining brightly, two soft-boiled eggs just the way I like them, and an 8 am date with Elaine to hike the Oak Creek Canyon.

West Fork leaves, and the West Fork trailhead.

What I did not expect was to hit the famed West Fork Trail at the perfect date and time to see our Arizona fall leaves at the most glorious time of year. The morning light was enchanting as it filtered into the canyon, backlighting the trees and setting the red rock cliffs glowing with burnt orange with soft buttery yellows and rust red. Childhood joy resurfaced as we worked our way back and forth across Oak Creek; with each turn along the trail, nature revealed yet another excellent view of the Canyon.

West Fork Trail scenes.

It is difficult to describe this trail’s beauty in the fall. The experience goes beyond language; one must turn inward and fully immerse themselves in the earth’s magic beneath their feet. The power of the running creek and the ever-changing red rocks add to the enchantment of the surroundings, creating a truly indescribable experience. The company was as wonderful as the views along this hike.  It was so nice to have some Elaine time and, for a moment, remember what it is like to be removed far from our hectic busy lives and reacquaint with an old friend in an enchanted setting such as this.

Be prepared to face water crossings.


Sedona and the surrounding areas have an abundance of hiking opportunities. Thirty-seven years of living in this Red Rock paradise, and I still have hikes on my list yet to be explored. If you are planning a trip to Sedona, consider using All-Trails and stopping by the Forest Service office for up-to-date restrictions and trail conditions.  If hiking is what gets your mojo on, then Sedona will not disappoint!

The Wayback Machine: How Many Miles Can You Ride In A Day?

By Joe Berk

How many miles can you ride in a day?

About 30 years ago I cranked 1070 miles in one day on a Harley Softail coming home from Mexico (and that was on an older Softail without the rubber mounted engine…it’s the one you see in the photo above).  I was younger and I could ride, as they say, like the wind.  A couple of weeks ago, I did a 250-mile day ride on my Enfield and it about wiped me out.

Gresh and I were talking about this recently, and I thought I would share my thoughts on how many miles you can plan on covering in a day.  Maybe it will influence your planning.  Maybe not.  We get paid the same either way.

1: Age

Like I said above, big miles used to be no big deal for me.  That’s not the case any more.  After substantial scientific study and close observation of my geezer buddies over many decades, I developed a graph showing the relationship between age and how many miles you can reasonably ride in a day.

Like it or not, when we get older, it gets harder to rack up big miles.  Serious scientific study went into the above, so if you want to debate our conclusions, bring facts.  We want to hear them.

2: Weather

Weather plays a big role in how many miles you can ride in a single day, and here at ExNotes we rely heavily on our weather rock before leaving on any ride.  You’ve probably heard about weather rocks.  We sell weather rocks here on ExNotes and they are conveniently sized to fit into a tank bag.  They work like this…you hang the rock from any available support (you have to supply your own string and support).  Here’s how to interpret your weather rock:

    • If the rock is wet, it means it’s raining and you should reduce however many miles you had planned to ride by half.
    • If the rock is swinging, it means it’s windy that day, and you should reduce your miles by maybe a third.
    • If the rock is hot to the touch, it means the temperature is elevated, and you should reduce your miles by maybe a third.  Maybe even more.
    • If the rock is cold, it means it’s cold, and you probably can ride as long as you dress appropriately.  If the rock is really, really cold, though, maybe you should stay home.  If there’s ice on the rock, you definitely should stay home.

ExNotes offers weather rocks in brand-specific models:

    • If you ride a Harley, we offer chrome weather rocks for $395, chrome with conchos and black leather fringe weather rocks for $495, and chrome, conchos, fringe, and matching do rag weather rocks for $595 (freight and setup fees not included).
    • If you ride a BMW, we offer the GS weather rock with an electronically adjustable center of gravity, BMW logos, and a one-year Starbucks gift certificate for $1995.
    • If you ride a Ducati, you probably don’t need a weather rock (Ducati riders generally only ride their motorcycles short distances on clear days, anyway, although if you insist, we can provide a red rock for you personally autographed by the former famous racer of your choice, or we can put several rocks in a bag you can shake to sound like a Ducati clutch).  Ducati rocks are free, or at least that’s what we tell you (we’ll recover the cost on your first valve adjustment and let you think you got the rock for free).
    • If you ride a Chinese motorcycle, we sell an ExNotes weather rock decal for $2 and you can put it on your own rock.

3: Roads

The kind of roads you plan to ride make a huge difference.  If it’s all freeway, you’ll be bored but you can rack up huge miles.  If it’s surface streets (and a lot of us do everything we can to stay off the freeway), you won’t cover as many miles unless you’re riding in Baja, where you can run 140mph+ on the long straights south of Valle de Los Cirios.  If it’s in the mountains, it will be less, unless you’re posting about your skills on Facebook, where the folks who post are world class riders (to hear them tell it).  The same holds true for riding in the dirt.  You just won’t cover as many miles.

4: Headcount

This is the big one, folks.  Maybe I should have listed it first.  If I’m riding by myself or with one of my motorcycle buddies in Baja, I can easily do over 500 miles a day.  Throw in more people, and…well, read on, my friends.

The number of riders in your group has a profound impact on how many miles you can ride in a day.   In the math world, we would say that the miles per day are inversely proportional to the number of riders in your group.

As a starting point (and after extensive research and mathematical modeling), the technical staff here at ExNotes developed Formula A:

A)  Miles per Day = (M)/(N)

where:

M = Miles you want to ride
N = Number of riders in your group

What the above means is that as the number of riders in your group increases, the number of miles you can cover in a day decreases.  That’s because with more riders you’ll start later in the morning, you’ll be stopping more often, and you’ll take more time at each stop.  That is, unless you’re riding with me.  Then Formula A reduces to Formula B:

B)  Miles per Day = M

where:

M = Miles you want to ride

The B in Formula B stands for Berk because basically I’ll leave you behind if you’re not ready when I am.  You can catch up with me later.  You might think I’m joking. I’m not.

Formula A varies a little depending on what kind of riders you have in your group, and especially if you have a Rupert.  Rupert is the guy who takes 20 minutes putting his motorcycle gear back on after every stop.  I once rode with a Rupert who could take 20 minutes just putting his gloves on.  He got better when we threatened to cut a few of his fingers off.

5: Your Motorcycle

There are several motorcycle factors that play a huge role in how many miles you can ride in a day.  In the old days, a motorcycle was a motorcycle and we did it all with a single bike (touring, off-road, canyon carving, adventure riding, etc.).  Today, you gotta get specific:

    • ADV-style bikes are actually pretty comfortable and the ergonomics make sense.  500-mile days are easy.  My KLR 650 was one of the best touring bikes I ever owned.   It had phenomenal ergos.
    • Standard motorcycles are also relatively comfortable and you can probably do 500 miles in a day, but you’ll feel it, especially if your bike does not have a windshield.  My Enfield 650 Interceptor is a good bike, but it’s the one that wiped me out on that recent 250-mile ride.
    • Cruisers look cool in motorcycle ads and they complement do rags and tattoos nicely, but they are less comfortable on long rides.  I’ve found I can reasonably do 350-mile days on a cruiser without needing to see a chiropractor.  Go much beyond that and you’ll feel it.
    • Sportbikes generally cut into big miles, but a lot depends on your age. Good buddy Marty and I rode sportbikes on the 2005 Three Flags Classic (I was on a Triumph Daytona) and we did big mile days on that ride. But I was 20 years younger then and I bent a lot easier.  I wouldn’t want to do it again.
    • Classic bikes generally require shorter daily riding distances, particularly if they are British and equipped with electricals manufactured by Lucas (as in Lucas, the Prince of Darkness).  I think a mid-’60s Triumph Bonneville is the most beautiful motorcycle ever created, but I wouldn’t want to ride Baja on one.

Beyond the style issues outlined above, there are other motorcycle factors to consider:

    • Bigger motors generally mean more miles in a day, but bigger motorcycles can slow you down if they suck up too much fuel.  One year at the International Motorcycle Show, Yamaha’s bikes all had labels that showed, among other things, fuel economy.  The VMax, as noted by Yamaha, averaged 27 miles per gallon.  You’d be making a lot more fuel stops on that one.  27 miles per gallon.  I can’t make up stuff this good.
    • Daily mileage is independent of displacement at 400cc and above (as long as fuel economy is not VMax nutty).  Below 400cc, it gets harder (I think) to crank big miles.  On my 250cc RX3, 500 miles is a big day for me.  But my good buddy Rob once did a 1000-mile Baby Butt on his RX3, so I guess anything is possible.
    • Seats can make a big difference.  I’ve never found any motorcycle seat to be really comfortable, but I have found a few to be god-awful (my Enfield is working hard to earn that title).  If you want to really improve a motorcycle seat so you can up your miles, get a sheepskin cover (I’ve found those to be quite comfortable).  There are other options like inflatable seats or custom made seats, but my advice is don’t waste your money.  A guy showed up with an inflatable seat cover on a group ride once and it slowed us considerably.  It kept blowing off his bike and we had to stop and look for it each time that happened.
    • Fuel tank capacity doesn’t make much difference.  My KLR could go 250 miles on a tank; my TL1000S would start blinking at 105 miles.  You’d think you could ride a lot further with a bigger tank, but I found I need to stop and stretch roughly every hour or two, and if I do that at gas stations, tank capacity doesn’t matter.

What do you think?

So there you have it:  Our thoughts on a complex topic.

We know there are keyboard commandos out there who will take exception to our carefully constructed and presented thoughts.  If you disagree, let’s hear it.  We appreciate all comments, dumbass and otherwise.  Please leave your thoughts here on the blog for others to see.  Don’t waste your time leaving comments on Facebook (all the cool people leave their comments here…only losers post comments on Facebook).  You’ll be a faster rider, you’ll be thinner, and you’ll look better if you post your comments here.  And don’t worry about spelling, punctuation, grammar, or capitalization (believe it or not, it will help our readers assess the validity of your thinking).

Like they say, your mileage may vary, and we’re looking forward to your comments.  If they’re particularly inane, so much the better. We await your inputs.


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Arizona Moto Camping

By Mike Huber

One of the advantages of living in Arizona most of the year is that you can ride every day, comfortably (I added “comfortably” because I know there is some guy or gal in Maine riding year-round in sub-arctic temps with snow).  We in Arizona can enjoy our passion for camping in all four seasons because of the extreme elevation changes, which allow moving to different climates with a one or two hour drive.

Arizona has an endless amount of camping areas, both dispersed and in formal campgrounds.  I thought highlighting two ends of the spectrum in would be a great way to convey the vast diversity Arizona offers.

Forest Road 300: Mogollon Rim

Forest Road 300 begins in the west off Arizona State Road 260 and ends 42 miles later near Payson’s Arizona State Road 87. The Mogollon Rim is home to the largest ponderosa forest on earth.  Although there are maintained campgrounds along this road, I prefer to disperse camp.  This provides one with the rare opportunity of awaking to an overlook in which you can see for over a hundred miles.  This spectacular view is something that a formal campsite cannot provide.  The road for the most part is in decent shape (excessive rains this year may have changed this however) and can be completed without a 4-wheel drive vehicle.

When traversing the 7,000+ ft elevation of the Mogollon Rim I will usually just ride down the many side roads until I come upon a campsite that isn’t too crowded or exposed, which I can then call home for the evening.  One of the main risks as you are indeed so exposed is that of lightning strike.  You may be able to find a perfect cliffside dispersed campsite but be aware that weather changes frequently and it is never okay to set up camp outside the tree line in this area. In fact, as you scout out your site it is wise to look up at the trees.  If you see many that have been damaged from previous lightning strikes, this is not a location in which you want to camp.

Another benefit to this area is the cooler weather at these elevations, which makes for a perfect Arizona summer trip.  The temperatures can be easily 20 degrees cooler than it is in Payson, which sits at 5,000 feet.  The refreshing temperatures and light breezes in the summer make this a perfect location for spending an evening around a campfire with friends while you enjoy the endless views.

Lake Roosevelt: Cholla Campground

I was hesitant to write about this location as it is my go-to happy place in winter and probably one of my favorite campgrounds in the southwest.  In winter it can be a cold drive if you are in northern Arizona until you drop into Payson, where the temperatures quickly gain 15 to 20 degrees and provide reassurance you’ll experience a perfect lakeside camping night (lakeside camping is a rare treat in Arizona).

Cholla Campground is part of the National Park Service so if you have a Senior or Veterans pass the fee is only $12 ($24 without the pass).  The site provides water, showers, toilets, and a beautiful lakeside view with an abundance of wildlife.  Having an elevation of just over 2,000 feet assures that on most nights, even in winter, it doesn’t get uncomfortably cold.

Another advantage to this campground is there are “tent only” loops so you can distance yourself from those noisy generators and the RV crowd if you choose to.   Choosing these loops provides a quiet night as you watch eagles fly by in the evening with their dinner in their talons while you cook a steak over hot coals while having a 360-degree view of the best sunsets.

Arizona is a much more diverse region than most people think it is.  This unique state isn’t all cactus and barren desert, and the above two locations highlight this diversity.  Motorcycle camping in Arizona can be a year-round pastime without being smothered in heat or waking up with a frozen water bottle (both still seem to happen to me all too frequently).

What are your favorite camp locations in your home state?


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The Great Pandemic Primer Ripoff

By Joe Berk

If you reload, you know that one of the toughest things to find over the last two or three years has been primers.  I was one of the lucky guys…I laid in a stock of primers and I came through the shortage in fairly good shape.  Primers are available again, but good Lord, the prices are obscene.

Before the pandemic, primers typically cost about $35 per thousand.  That seemed to generally be in line with the last few decades of inflation (when I started reloading about 50 years ago, a brick of 1000 primers cost about $7).  Then the pandemic came along, and BAM!, primers are now selling for $80 to $125 per thousand.  As a former manufacturing guy, I can tell you that is outright gouging by the manufacturers and distributors.  There’s nothing that changed in the materials that go into primers or their manufacturing processes that could possibly justify the 300% to 400% price increase.  The manufacturers and distributors are gouging their customers.

The price increase has attracted at least one new player to the US market (the Argentinean firm Aventuras).  But even those are $79.95 to $95 per thousand.  The manufacturers, distributors, and resellers know that we’re willing to pay those prices so that we can continue to reload, but it’s an outrage.  My message to the primer supply chain is simple:

Shame on you.

Want to know how primers are used in the reloading process?  Check out our series on reloading .45 ACP ammunition.


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