One of the best things that’s happened to me is the MacManus Award, which I received in 1973 (50 years ago this year). Captain Colin D. MacManus was a Rutgers graduate who was killed in action in Vietnam in 1967. His memory lives on with this award, and CPT MacManus continues to inspire young Army officers.
US Army Captain Colin D. MacManus, Rutgers University ’63.
Each year the MacManus family presented a Colt 1911 to the graduating Rutgers ROTC cadet who held Captain MacManus’ position in the Corps of Cadets, and in 1973 that cadet was me. It was quite an honor. We’ve kept the tradition alive, and I’m happy to report that another graduating cadet has been selected and will receive his Colt 1911 this year.
I still have and I still shoot my MacManus 1911, and 50 years after I received it, I can still hit the target. I had my MacManus 1911 out just last week.
The groups have grown just a bit over the last half century, but I can still do well with my MacManus 1911.
We’ve reported annually on the MacManus award, and if you’d like to read the earlier posts, here they are:
Not too long ago, I posted the Model 60 handjob blog, which was a story about fitting a new hand to the revolver to correct an out-of-time situation. When I took the reworked Model 60 to the West End Gun Club to check its performance, I brought along my Rock Island Compact 1911. Both guns are on my concealed carry permit and I thought it might be cool to rapid fire on the police qualification target at 7 yards.
As you can see from the photo above, the guns appear to be comparably sized, but that photo is a bit misleading. I don’t feel like I’m printing with the Compact 1911 (you know, allowing the gun’s outline to standout against my shirt), but the 1911 does hang heavier and it presents a bigger shape under an untucked shirt. I’ll get to the specs of both guns in a minute, but first let’s take a look at how they compare on target. The first target is the Model 60; the second is the Rock Island Compact 1911.
50 rounds, rapid fire, at 7 yards from the Smith and Wesson Model 60 (all fired double action).50 rounds, rapid fire, at 7 yards from the .45 ACP Rock Island Compact 1911.
I shot both targets using a two-hand hold from the standing position. Both are accurate and close enough, as they say, for government work.
The loads were fairly stiff. I used a cast 158-grain truncated cone bullet with 4.4 grains of Unique propellant for my .38 Special ammo, and a 185-grain cast semiwadcutter bullet with 5.0 grains of Bullseye for the .45 ACP. Given the choice, I wouldn’t want to be hit by either one. But I’m betting that the 1911 hits harder.
.38 Special and .45 ACP reloads. Both were fairly stout. The 158-grain truncated conical bullet .38 Special loads are potent. The .45 ACP semiwadcutters come from Jim Gardner’s casting operation, and they are accurate and hard hitting.
The Model 60 Smith and Wesson weighs 19 ounces empty and it carries 5 rounds (which adds another 1.8 ounces, for a total of just under 21 ounces). The 1911 weighs 34.6 ounces empty and it carries 7 rounds in its 7-round mags (that adds another 3 ounces, for a total of 37.6 ounces). The loaded 1911 weighs almost twice as much as the loaded Smith and Wesson revolver. Anything you measure in ounces may not seem like a lot, but trust me, when you carry it all day, it is. From a weight perspective, the Model 60 has an advantage.
I know all you keyboard commandos want to tell me I could carry 8 rounds in the 1911, but I won’t carry with a loaded chamber in a semi-auto. Save your breath if you think I should. The Israelis don’t carry with a round chambered and they seem to know what they’re doing, we didn’t carry with a round chambered when I was in the Army, and I’ve seen more than a few accidental discharges from folks who carried with a round chambered in a semi-auto handgun. Nope, it’s an empty chamber for me. Your mileage may vary.
From an accuracy perspective, you can see from the targets above that I shoot the 1911 better. I don’t think the 1911 is inherently more accurate than the Model 60. But in my hands, and with my old eyes, I can hold a tighter group with a 1911. Most of that has to do with my 1911’s sights. I have a red ramp/white outline set of Millet sights that good buddy TJ (of TJ’s Custom Guns) installed on my 1911, and those things are the best handgun sights I’ve ever used. The Model 60’s sights…well, let’s just say it’s a game of hide and seek with them. The 1911 gets the nod from an accuracy perspective.
You might think 7 versus 5 rounds is a tremendous advantage. On paper, maybe. In real life, the average number of rounds fired by a concealed carry permit holder in a confrontation is less than 2 rounds. It’s kind of a draw from a capacity perspective, at least from my perspective. If you’re a keyboard commando, you may feel differently. Go post your opinions on Facebook; they need folks like you.
So what’s my preference? Most of the time, it’s the 1911, but I love both of these handguns.
We’ve featured TJ’s Custom Gunworks a few times here on the ExNotes blog. I’ll take credit for influencing another good buddy who had TJ work his magic on a Colt Combat Commander, and this one is a honey. Colt’s Combat Commander is a 4.25-inch barreled version of the 1911. This TJ custom auto is hard chromed and it is a stunning example of TJ’s workmanship. You can see it in the photos and you can see the results on the range.
The Combat Commander shown here has had the following modifications:
Polished hard chrome finish over stainless steel.
Throated and polished barrel and frame.
Fitted and polished extractor.
New match trigger and action job.
New match hammer.
Smoothed breech face.
Polished full length guide rod.
Satin polish on barrel hood and chamber.
Extended slide catch.
New and rounded steel mainspring housing.
Trigger pull set to 3.0 lbs.
Melted sharp edges.
Reduced strength and smoothed magazine release button.
DayGlo red front sight.
Honduran rosewood burl grips.
I’ve seen this gun in action on the range and it is a thing of beauty. I’ve had a few guns customized by TJ, and I’ve steered a few friends there. I’ve had six handguns and a rifle customized by TJ, and every one of them is a stellar example of his craftsmanship. These include a Model 59, a bright stainless Colt 1911, the MacManus Colt 1911, the Rock Island Compact, a Model 60 Smith and Wesson snubbie, a Ruger Mini 14, and a new Colt Python. TJ’s emphasis is on reliability and perfection and on all of my guns he met those objectives in every case. When it comes to custom firearms, it doesn’t get any better than TJ’s Custom Gunworks.
You can read more firearms features on the Tales of the Gun page.
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“I’ll be Bach,” of course, is the written Austrian-accent impersonation of the Governator (i.e., Arnold) in what has to be one of the best sci-fi movies ever, Terminator. One of the several guns that received top billing in that movie was an AMT Long Slide Hardballer equipped with a laser sight.
There are a lot of cool things to know about the Terminator movie and its armament, not the least of which is that laser target designators were not yet available for handguns when the movie was released in 1985. Ahnold’s (misspelled intentionally) AMT Hardballer had a custom 10,000-volt laser, and the wiring for all that power was hidden in the future governor’s jacket sleeve. I liked the movie, but I especially liked seeing the Long Slide Hardballer 1911 in it. You see, I own one. It cost just $365 back in the day and it was manufactured by Arcadia Machine and Tool (hence the AMT moniker) just up the road from me in Monrovia, California. It is a stainless steel 1911, it has a 7-inch long slide and barrel, and it is accurate. That’s my gun you see in the phot0 at the top of this blog. One of these guns recently sold for close to $2,000 complete with box and papers. I have the box and papers that came with mine. And no, it’s not for sale.
The Hardballer is surprisingly accurate. The 2-inch longer sight radius really works. Mine has not been tightened up, accurized, or modified in any way. The trigger pull is a bit higher than I would like, but it’s crisp (one of these days, I may get around to having TJ of TJ’s Custom Gunworks do a trigger job on it). I found the targets you see below in an old reloading notebook; they were all fired by yours truly, standing, at 50 feet. I guess that old saying is true: The older I get, the better I was.
I’ve owned my Hardballer for close to 40 years now. The AMT company is no more, so there won’t be any more of them. It’s a classic, and I need to get out and shoot it more often. Maybe I’ll do that today.
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The last time I had the Compact 1911 on the range, I shot worse than usual. At 25 yards (with me resting my arms on the bench), I can typically keep my shots in the black with the Rock Compact. This is how I shot last week:
Maybe adequate for defense purposes and probably close enough for government work, but terrible shooting.
That’s pitiful (there’s a few 9mm holes on that target above; ignore those). Then I noticed the slide was not going fully back into battery, which was something new to me. It wasn’t jammed, it just needed a slight nudge to finish the trip home.
The slide sitting about a tenth of an inch from returning to battery.
Another view of the slide not returning to battery. “Battery” means fully forward, ready to fire the next round.I knew that Compact 1911 recoil springs fatigue earlier than the springs in full-sized 1911s, but this one snuck up on me. Armscor (the Rock Island Armory folks who manufactured my Compact 1911) were out of stock, so I ordered a new spring from Wilson Combat. Wilson Combat is a recognized “go to” shop in the 1911 world. I received my new recoil spring a few days later.
A brand-new Wilson Combat 24-pound recoil spring.
Online research said the life of these springs in a Compact 1911 is only about 2000 rounds, tops. That surprised me. The literature from Wilson surprised me even more:
The Wildon Combat bubble-pack literature.
1000 rounds. That’s 10 boxes of ammo. Wow. I probably had several times that many rounds through my Rock. Small wonder the slide wasn’t returning to battery.
When the spring arrived, I was eager to put it in my 1911. I dropped the magazine and cleared the weapon:
The TJ-customized and polished feed ramp and chamber entrance on the Rock Island Armory Compact 1911. Yep, it’s empty.
Then it was time to turn to my custom, German tool steel, carefully configured to exacting tolerances, Rock Island Armory Compact 1911 disassembly tool. It’s a bent paper clip:
A bent paper clip 1911 disassembly aid.
The drill is to lock the slide back, put the paper clip in the guide rod hole, and ease the slide gently forward to engage the paper clip.
The 1911 guide rod hole that accepts the paper clip disassembly aid.With the slide forward on the guide rod, held in place by the paper clip You bend the paper clip so that the guide rod, recoil plug, and recoil spring can be pushed rearward in the slide to remove these three components as a subassembly).
Once I had the slide forward, with the paper clip disassembly aid in place like you see above, I withdrew the slide release from the left side of the pistol. At that point, the entire slide assembly can slide forward off the receiver.
Another view from underneath the slide.
The next step was to extract the recoil spring, the guide rod, and the recoil plug out of the slide. It’s best to leave the paper clip in the guide rod (i.e., with the recoil spring still compressed), and then slide the entire recoil plug/recoil spring/guide rod rearward as a unit out of the slide. After that, I pushed down on the recoil plug, withdrew the paper clip from the guide rod, and released the compression on the spring. I was careful when I did this; parts could go flying if I just let them go. Don’t ask me how I know this.
The recoil plug, the guide rod, and the recoil spring removed from the slide with the paper clip removed.
Here’s what the guide rod, the original recoil spring, and the new Wilson Combat recoil spring look like. The new spring is on the bottom:
Quite a difference, huh? In case you were wondering, both springs have 14 coils.
I think the new spring wire diameter is larger than the original spring wire diameter. I didn’t think to measure it before I installed it; I will do so the next time I have the gun apart. And there’s a huge difference in free length, as you can see in the above photo.
Installing the new spring on the guide rod with its recoil plug was a challenge. I had make to a tool to compress the spring and the recoil plug enough to get a paper clip on the guide rod to hold everything together so I could install it in the slide. Again, I was super careful. I didn’t want to release these parts, and I always wear eye protection when I do this sort of thing. A lot of people get hurt by being careless with springs.
The reassembled recoil plug, recoil spring, and guide rod, ready for insertion in the slide.
At this point, I reinstalled the subassembly in the slide, I slid the slide onto the receiver, and then I reinstalled the slide stop.
Once the gun was back together, the first time I tried to rack the slide I was shocked. I couldn’t pull the slide all the way back. I muscled it and then did so several times, and it seems to be okay now, but wow, it is stiff. The 24-pound recoil spring is way stronger than what the Compact 1911 had in it. That’s the bad news. The good news is that the problem with the slide not returning to battery is gone.
The Compact with the slide in battery.
You know, I was playing around with the Compact 45 when I was cleaning it before the above spring replacement and I noticed that because the slide only went limply into battery there was a lot more play between the receiver and the slide. I thought maybe it was me, but I noticed the accuracy was really falling off the last couple of times I shot it. I’ll bet when the recoil spring holds the slide firmly in battery keeps the slide in the same spot each time. With a weak spring, it stands to reason that the slide would swim around a bit more and accuracy would suffer. I shook the gun in my hand with the old spring in it, and it rattled just like the 1911s I carried in the Army. I’ll bet they all had worn recoil springs, too.
When testing a recoil spring to see if it’s the right one, the drill is to load one round in the magazine, fire it, and if the slide locks back after that round (as it is supposed to do), the spring is good. I tried that with seven rounds of factory hardball and the new Wilson Combat 24-pound recoil spring, and it worked each time. Then I tried my 230-grain cast hardball load with 5.6 grains of Unique (my reloads are less potent but way more accurate than factory ammo), and it worked great. Then I tried my 185-grain cast semi-wadcutter load (with 5.0 grains of Bullseye; my Compact 1911 accuracy load), and it worked great. It’s a little easier to rack the slide now, but it’s still way stiffer than it was before.
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More stories on the Rock Island Armory Compact? Yes, indeed!
The 1911 is an all time favorite handgun for me (and a lot of other people, too). I’ve owned several 1911s over the last few decades, I carried one in the Army, and I enjoy shooting them. One of the best I’ve ever owned is a bright stainless steel Series 80 Government Model I bought new back in the mid-1980s. Mine has been customized by good buddy TJ (of TJ’s Custom Gunworks) and it’s the one you see here. I have no idea how many rounds I’ve sent downrange with this gun, but it’s been zillions. Maybe even gazillions.
TJ’s Custom 1911 Touches
My bright stainless 1911 has had a number of TJ’s custom touches. The fixed Millet sights are probably the most obvious.
Front and rear Millet sights on my 1911. You’re actually supposed to focus on the front sight and the rear should be blurred when shooting (just the opposite of what you see here). I’ll post more on that in a later blog.The Millet red ramp front sight.
TJ polished and ramped the gun’s internals so it will feed anything, he added a Les Baer match grade barrel, and I had him engine turn the chamber (I love the look).
A Les Baer match barrel.I like it so much I photographed it twice!
The original Colt front sight wouldn’t stay put on my 1911 (probably because of the number of rounds I was cycling through it), and after having the front sight restaked twice, I knew something more permanent was required. The Millet red ramp from sight has two stakes, they are each larger than the single Colt front sight stake, and TJ JB-welded them from underneath after staking. They are on there for the duration. A lot of folks prefer a dovetailed front sight and that would have worked, too, but I’m partial to these no-longer-made Millets. I just like the look.
The rear sight is a fixed Millet dovetail and it has a bright white outline that works well with the red ramp front. I’m not normally a fan of gimmicky sight doodads like red ramps and white outlines, but these just flat work. They’re quick to acquire and they put the bullets where I want them to go. Millet sights are no longer in production, but they are some of the best ever made and TJ keeps a stash in stock for his customers. I imagine he spends a lot of time on Ebay hunting for these things.
One other thing TJ did on my 1911: He fitted the extractor. It was very rough as delivered from Colt and difficult to remove for cleaning. Now (after TJ’s magic touches) it inserts and removes easily, and extraction is flawless.
1911 Accuracy
Close enough for government work, most folks would say, and maybe that’s so. When I slow down and do my part, I can tear one ragged hole at 50 feet with my 1911, and that’s good enough. If I’m shooting for fun with a bit of speed, it’s not problem to put an entire box of ammo through one big ragged hole with the odd flyer or five like you see up top.
The Millet sights print where I want them to, and I like the simplicity of fixed handgun sights. It’s a good setup.
Getting a Grip
My 1911 didn’t need a trigger job, and TJ recommended not trying to improve the trigger after he felt it. The gun came with the rubber Pachmayr-type wraparound grips from the Colt factory, and I added a Pachmayr rubberized rear grip housing. Those two items (the rubber grips and rear grip housing) are, in my opinion, as good as it gets in the 1911 game. I don’t think that rear grip housing is available any more. I wish I had bought a few extra when Pachmayr was still making them.
Appearance Is Everything
I’m not normally a shiny objects kind of guy, but when I first saw my bright stainless 1911 in that gun store 35 years ago, I knew I had to have it. The gun just looked cool and it’s a conversation starter. It’s easy to pick up minor scratches that I can see before other folks do, but they come right out with a bit of Flitz (a superb stainless steel polish) and a little elbow grease.
My Three Favorite .45 ACP Loads
The target you see at the top of this blog? That’s 50 rounds at 50 feet with one of my favorite loads for this and any other 1911 I’ve ever shot: 5.0 grains of Bullseye under a 185-grain cast semi-wadcutter bullet. I’ve got a couple of other favorite loads, too. One is the 230-grain cast roundnose over 5.6 grains of Unique (that load is 100% reliable in any 1911). Another for target work is 4.2 grains of Bullseye and a 200-grain cast semi-wadcutter. All three loads are as reliable as taxes going up under a Democrat, and they all work with the same recoil spring. In my case, that’s the spring that came with my Colt 1911.
230 grains (in this case, bullets from Xtreme), 5.6 grains of Unique, and good times.
If you’re interested in learning how to reload .45 ammo, here you go:
When I first posted about the Model 60 load development plan and the Altamont grips I bought from good buddy Paul, the cover photo showed my recently-acquired Model 60 snubbie and a Smith and Wesson Performance Center Model 625 I’ve owned for years.
The Model 625 and the Model 60.
I like that photo because the two stainless steel Smiths look great on the wild boar skin. That skin is from a pig hunt Paul and I did in Arizona a few years ago.
The earlier blog was about finding an accuracy load for the Model 60, but a few people wrote to ask if I had a favorite load for the Model 625. I do: My usual accuracy load for the 625 is a cast 200-grain cast semiwadcutter bullet (sized to .452 inches) over 4.2 grains of Bullseye.
When I went to the range to run a few rounds through the 625 I picked a box of ammo I had reloaded in 2014. It was different than my usual accuracy load. I used the same bullet (a 200-grain cast semi-wadcutter), but instead of Bullseye I had loaded these over 6.0 grains of Unique. And instead of .45 ACP brass in star clips, I used AutoRim brass. This is the load I fired that 6-shot group you see in the cover photo above for this blog, and it’s a honey. The group, that is…not the photo (it’s hard to get true colors when using an iPhone in the shade). I shot at 50 feet while standing…there’s no rest for the Model 625 or the weary.
.45 ACP cartridges in star clips for the Model 625. These are loaded with 230-grain cast roundnose Missouri bullets.The .45 ACP cartridge (left) and the .45 AutoRim cartridge (right). The AutoRim cartridge is designed for use in the Model 625 without star clips. The ACP cartridge has a 230-grain roundnose Xtreme bullet; the AutoRim cartridge has Missouri’s 200-grain semi-wadcutter.
The AutoRim brass is in the tumbler as I write this and when I reload it I’m going to go with the same load: The 200-grain cast semi-wadcutter over 6.0 grains of Unique. It seems to be working for me.
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Last year I wrote about the MacManus Award, a program I helped revive with the Rutgers University Reserve Officer Training Corps. Captain Colin D. MacManus was a US Army Infantry officer and an Airborne Ranger who graduated from Rutgers in 1963. Captain MacManus was killed in action in Vietnam in February 1967 and posthumously awarded the Silver Star for gallantry in action.
US Army Captain Colin D. MacManus, Rutgers University ’63.
To commemorate Captain MacManus’ life, each year the MacManus family awarded a .45 Auto to the graduating senior who held his Rutgers Corps of Cadets assignment, and in 1973, that was me. The award was a very big deal to me in 1973, and it’s still a big deal to me today. I still shoot my MacManus .45 regularly.
My first handgun: The Colin D. MacManus 1911 and a couple of 5-shot, 25-yard hand held groups I fired with it. I had it accurized in the 1970s, and it is still a tack driver.
The MacManus award fell away a few years after I graduated, but we were successful in restarting it in 2020. The young man who won the MacManus award last year communicates with me regularly. He’s now a US Army Infantry lieutenant going through the Ranger School at Fort Benning Georgia. Good people, these are.
My good buddy at Rutgers, Colonel Javier Cortez, selected the top cadet at Rutgers for the 2021 graduating class, and I’m happy to report that this year’s honoree will receive his 1911 from the Colt company (last year’s award was a Springfield Armory 1911, another fine handgun). This year’s Colt is the Classic Government Model just like you see in the photo at the top of this blog, and Colt is putting some special touches on it through their Custom Shop. That’s the same Colt model I was awarded in 1973, I’ve put a few tons of lead through it since then (230 grains at a time), and my Colt is still going strong.
Because of the pandemic, there was no award ceremony last year. We’re doing the award ceremony via Zoom this year, and I’m looking forward to it. If you would like to read more about MacManus award and its revival last year, you can get to it via this link:
This is good stuff, folks, and I am delighted to be associated with the effort. These are fine young men we are honoring. I’m proud of them, and I know you are, too.
A couple of weeks ago I tested three .45 ACP loads in a Model 625 Smith and Wesson and my Rock Island Armory Compact 1911 using Winchester’s 231 powder and Jim Gardner’s 230-grain cast roundnose bullets. We’ve done a bunch of accuracy testing in both .45 ACP revolvers and autos with other loads (and you can find those stories here). This blog focuses specifically on Jim’s 230-grain roundnose bullets with Winchester 231 propellant.
Reloaded .45 ACP ammo with Gardner 230-grain cast roundnose bullets. The 230 cast roundnose bullets replicate GI hardball ammo and this bullet feeds in just about any .45 auto.
To get to the point quickly, the Gardner 230-grain cast roundnose bullets did well (as you’ll see below). My testing consisted of three .45 loads with 4.5, 5.0, and 5.6 grains of WW 231 powder:
I was checking for accuracy and functionality in both guns. Here’s what I found:
The Compact 1911 likes 5.0 grains of 231, and that load functioned best with this powder in the automatic. The slide locked back after the last round the way it is supposed to; it would not do so with 5.6 grains of 231. Getting a short-barreled 1911 to function well is a bit tougher than a full-sized 1911. With 5.0 grains of 231 and the 230-grain cast bullets, my Compact 1911 functions reliably. Your mileage may vary.
4.5 grains of 231 functioned okay in the 1911, too, but it is the least accurate load in both the 1911 and the Model 625 (of the three loads that I tested).
The Model 625 likes both 5.0 and 5.6 grains of 231, with a slight accuracy edge going to the 5.0-grain load (although what you see here is probably more a result of my skills than anything else). The 625 is not as accurate with the lighter 4.5-grain 231 load.
Lyman’s reloading manual has 5.8 grains of 231 as the accuracy load with this bullet, but I didn’t go that high (it was a max load). Like I said, it doesn’t function reliably in the Compact 1911, and my testing showed 5.0 grains to be the Model 625’s sweet spot from an accuracy perspective.
All shots were at 50 feet, and all loads used the Lee factory crimp die (which assures easy chambering in 1917-style revolvers). The loads would do better from a machine rest or a steadier shooter. It was hot out on the range the morning I fired these targets and that probably adversely affected accuracy, too.
Here are the Compact 1911 targets that I shot using the 5.0-grain 231 load:
Compact 1911 results: Close enough for government work. I use Alco targets for this kind of testing; these have four silhouettes per sheet.
The Compact 1911 is not a target gun, but it is accurate enough for its intended purpose. The Rock Compact 1911 is very concealable and it’s the handgun I carry most often. They are surprisingly inexpensive and surprisingly accurate with the right loads.
These are the targets with the Model 625 and 5.6 grains of 231:
The big Smith and Wesson Model 625 worked well with 231 and Jim’s 230-grain roundnose bullets. This is the 5.6-grain target; 5.0 grains of 231 were even more accurate for me.
The Model 625 Smith and Wesson is more accurate than the Compact 1911 (hey, no surprises there). They are both fun guns to shoot.
I usually load .45 ACP ammo with either Unique or Bullseye powder, but I thought I would try 231 just because I had some on hand and I wanted to see how it would do. I have an accuracy load for the Compact 1911 with Bullseye and a 185-grain bullet that we wrote about earlier. Other guys tell me 231 is their preferred .45 ACP propellant and I still had a can of it that I had purchased for the 9mm cast bullet comparo some time ago, so I thought I would give it a try in the two guns featured here. With the sketchy availability of reloading components during these uncertain times, it’s good to know that this powder works well in .45 ACP. But after this test, I’m going to stick with the other two propellants (Unique and Bullseye), assuming I can get them. What I didn’t like about 231 is that it is a sooty powder…I found it to be significantly worse in that regard than Unique.
WW 231 propellant is accurate, but it sure is a dirty powder. My left hand was covered in powder soot after just a few rounds.
I’ve been real happy with Gardner’s bullets. They are less expensive than other cast bullets, the accuracy is good, and I observed no leading in either handgun. I’ll be purchasing Gardner bullets again. If you haven’t tried Jim’s bullets, you might give them a try.
More Tales of the Gun, 1911, 1917, bolt action sporter, milsurp, load data, and other good shooting and reloading posts are here!
I’ve done a few blogs on the 1911 handgun and, in particular, on a Rock Island Armory Compact I bought a couple of years ago. I love the Compact, it’s accurate enough, and it carries well. But I’ve had several issues with this handgun and because I’ve written about it before, I feel like I owe you an update.
Quick offhand shots with the Rock Island Compact 1911 at 50 feet. The load was a 185-grain wadcutter with a stiff charge of Bullseye propellant. It’s accurate enough for its intended purpose, and every shot was on the target. My 230-grain hardball loads are more accurate.
I’m going to share my experiences with you, but I want to make this point early on: I love my Rock Island Compact, and I would buy one again in a heartbeat. Yeah, it’s had problems, but let me make my point again: I’d buy another one in a heartbeat. I thought long and hard about doing a blog focused on the Compact’s failures, mostly because I’ve used the gun longer and harder than most. I’ve put several thousand rounds through the Compact, and nearly all have been full-power, hardball equivalent loads. Having said that, let’s get into it.
Firing Pin Stop Release
The first time I had the Compact on the range, it locked up a couple of times. The culprit? It was a weird one, something I had never encountered on a 1911 before. The firing pin stop was sliding off the firing pin.
The red arrow points to the firing pin stop. It is held in place by the firing pin (shown in the center of the firing pin stop) during recoil, but the firing pin has to be pushed back by its spring to do so.
This fix for this one was easy. After removing the slide from the frame, I depressed the firing pin, pulled the firing pin stop, and then I pulled the firing pin and its spring from the slide. I stretched the firing pin spring just a bit, figuring it needed a little more oomph to push the firing pin back to hold the firing pin stop in place. After that, this failure never recurred.
Staked Front Sight Failure
The Rock Island Compact front sight. It loosened within the first thousand rounds through the gun.
The front sight on my Compact came loose very quickly. That’s common enough on 1911s for staked sights (I’ve had it happen on a Colt 1911 and I’ve seen it happen on a couple of Springfield Armory 1911s, so it’s not a problem unique to the Rock Island handgun). If I was running Engineering at Rock Island, I’d specify a dovetailed front sight. The Compact replicates the look of the original Army 1911 (and I love that about the gun), but I think most purists like me would be willing to give up a tiny bit of the original GI look for a dovetailed front sight. Staked front sights on a 1911 (especially a Compact, which really gets knocked around by hardball-level recoil) are not a formula for long term reliability.
Rock Island made good on the front sight failure with their lifetime warranty. I sent the gun back and they fixed it, and the front sight is staying put.
Extraction and Ejection Failures
I had a ton of extraction and ejection issues. I sent the Compact back to Rock Island on the warranty and they fooled around with the extractor, but it still had extraction problems (at a lower frequency, but they still occurred). After the gun came back and I fired maybe another thousand rounds through it, the extractor broke so I replaced it with an aftermarket extractor (at my expense, because I didn’t want to send it back to Rock Island again). The nature of the failure indicated the extractor steel was too brittle.
The fracture surface of the Rock Island extractor. The surface fractography indicates the material was too brittle (perhaps a consequence of an inadequately-controlled heat treat process).
Ejection was flaky, too, and the gun frequently failed to eject the last round fired. It would stovepipe the brass as the slide went forward, and that brings me to another problem: The slide frequently would not lock to the rear after firing the last round. I mentioned that when I sent the gun back to Rock Island for the extraction issues, but they didn’t completely solve this problem, either. It got better, but it still occurred.
I then took the gun to a real gunsmith (good buddy TJ, about whom I’ve written before). TJ looked at the ejector and immediately recognized it was cut at the wrong angle. He recut it and the gun now ejects flawlessly. To state the obvious, you shouldn’t have to do this on a new gun.
Magazine Issues
Regarding the slide not locking back after firing the last shot in the magazine, that problem required a couple of fixes. One issue was the relationship between the magazine follower and the slide release. I bought two extra mags from Rock Island thinking (and hoping) that maybe I just had a bad magazine, but all three mags had the same problem. The magazine follower is supposed to push the slide release up after the last round is fired with enough force to lock the slide to the rear, but on my gun it wasn’t doing this reliably. I believe it was because one of the magazine follower bends is in the wrong place.
The magazine follower. The arrow on the right points to the follower bend I believe positions the flat portion of the follower (denoted by the other arrow) too low to effectively engage the slide release. I think that bend needs to be about 0.030 or 0.040 inches higher.
TJ addressed the magazine follower issue by welding a bead on the bottom of the slide release where it engages the magazine follower. That made sure the magazine exerted positive upward pressure on the slide release after the last shot, and that made a significant improvement. I think what Rock Island needs to do is modify the design of the follower bend, or better control the manufacturing process to make sure the follower bend is in the right place (it might be that the engineering drawing for the follower places the bend at the wrong location, or it might just be the magazine follower doesn’t meet the Rock Island drawing).
A fully assembled loaded magazine, and a disassembled magazine. One of the magazine issues is a weak magazine spring. The fix was simple enough: I elongated it and that fixed the slide not staying back after the last round.
The other issue is that the magazine springs were wimpy. I pulled the springs and stretched them, reinstalled them in the magazines, and the problem disappeared. The slide now stays back after firing the last round every time.
Slide Deformation
I believe the slide material is too soft. This resulted in a big burr on the slide at the rear of the machined cutout for the slide release, which I ground off because it was scarring the inside of my leather holster and it just looked ugly. You can see the deformation in the photos below.
Metal deformation on the Compact 1911’s slide. A small amount of this is to be expected, but this is excessive.Deformation in the slide’s release slot.
To some extent, a modest amount of slide material deformation is to be expected, and the problem is somewhat self-correcting. As metal deforms, it work hardens, and this natural work hardening tends to prevent further deformation. I’ve seen this occur on other 1911s I’ve owned (including one manufactured by Colt). I just saw way more of it than I expected on the Rock Island 1911.
Guide Rod Plug Failure
My most recent failure involved the guide rod reverse plug (I call it a bushing). I think this part failed because it was too hard (the fracture surface indicates a brittle failure); I’m guessing the heat treat made it too brittle. This part needs to be more ductile. I also think it is too thin in the area in which the failure occurred.
Rock Island calls this part a plug; I call it a guide rod bushing. The plug fractured and Rock Island shipped a replacement part to me at no cost.The new plug installed on the guide rod. The paper clip is holding the plug in position while the 1911 is being reassembled.The guide rod, recoil spring, and replacement plug installed in the slide.The guide rod plug, viewed from the business end. My barrel and the guide rod have been polished; the stock parts have a Parkerized finish.
Poor Heat Treating Suspected
With the exception of the guide rod plug (which I think is a weak design) and the magazine follower, the issues described above are not faults in the basic design. I think they are being caused by inadequate heat treating process control. Heat treating was always a challenge in the defense plants I managed. To heat treat properly, you have to pull a partial vacuum to prevent hydrogen embrittlement, and it’s difficult (but not impossible) to get accurate temp readings in a partial vacuum. You think it’s one temperature, but actually it’s different temperatures at different locations in the heat treat oven. The result? You get parts harder or softer than specified on their respective drawings, which makes them more brittle or more ductile than they’re supposed to be. This issue of parts being too hard or too soft could be a contributor to the slide deformation issue, the front sight failure, the guide rod reverse plug failure, the extractor fracture, and the magazine and firing pin springs being too weak.
RIA Compact 1911: The Bottom Line
Yeah, I am putting more rounds through my Compact than most folks, who might get to the range once a month or more likely a couple of times a year. But the gun ought to be able to handle it. And yeah, the Compact has a lifetime warranty and the folks at Rock Island have been good about honoring it. I just wish I didn’t have to use it as often.
Having said the above, though, I’ll also tell you that new gun issues are not unique to Rock Island Armory. I’ve had to send three Rugers back for warranty service, my very expensive Smith and Wesson Performance Center revolver went back to Smith for repeated failures to fire (they took what I considered to be an inordinate amount of time to fix it), and my Springfield Armory M1A went back to Springfield for ejection issues (those guys took a long time, too). Two of my friends have Springfield Armory 1911s, and they both had to go back to Springfield for front sight failures (one of them had to go back twice because Springfield screwed up the repair). All of this has been in just the last few years. It’s unfortunate, but quality issues abound in the gun industry, and it seems like things are getting worse. When folks say they don’t make them like they used to, I can tell you from a lifetime of playing with things that go bang that’s true.
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I should also tell you that one of my good buddies tried my Compact, liked it, and he bought one. He hasn’t had any issues with his. None. Zip. Nada. So I can’t say my experience is representative of what you might expect. I’m only telling you what I experienced.
All the above notwithstanding, I’m happy with my Rock Island Armory Compact 1911 and like I said above, I love the gun. I’ve fixed the thing so many times that the Rock and I have what you might call an intimate relationship. We know each other. Like Gresh said about his relationship with the Royal Enfield Bullet, my Rock Island 1911 needs me.
You might wonder: Why not just buy a compact 1911 from a higher-end supplier, like Springfield, Kimber, Sig, or one of the custom builders like Les Baer or Wilson? Well, in a word, price. These other compacts start at roughly twice what the Rock costs (and go up sharply from there), and there’s no certainty they wouldn’t have problems, too. You could argue that you get what you pay for, and my response to that would be: Sometimes.
You can buy Rock Island 1911s for $499 all day long, and I’ve seen them on sale for as little as $429. That’s a great deal on a new 1911. I’ve had to work my way through the issues outlined above, but my Rock Compact is extremely reliable now and it’s a constant companion. Someday I may wear it out completely and if that ever happens, I’d just buy another one. If something goes wrong, odds are I’ll know how to fix it.
